2-36
CABLE ROUTING
1. Rear brake lock cable
2. Handlebar cover
3. Throttle cable (decelerator cable)
4. Throttle cable (accelerator cable)
5. Rear brake lock lever
6. Grip warmer (left)
7. Front brake hose (front brake master cylin-
der to hydraulic unit)
8. Front brake master cylinder
9. Throttle grip
10. Handlebar switch (right)
11. Handlebar switch (left)
12. Handlebar grip
13. Rear brake master cylinder
14. Rear brake hose (rear brake master cylin-
der to hydraulic unit)
15. Wire harness
16. Brake hose holder
A. Route the rear brake lock cable through
the hole in the handlebar cover.
B. Route through the cable guide in the order
of the throttle cable (decelerator cable) fol-
lowed by throttle cable (accelerator cable).
C. Install the grip warmer lead (left) into the
slot in the handlebar switch (left).
D. Turn the rear brake lock lever up to the
position shown in the illustration before
installing the rear brake lock cable.
E. 87
– 93
F. Case mating surface of the handlebar
switch (left).
G. The end of the clamp should face the front
without being cut.
H. Route the grip warmer lead, handlebar
switch lead (right), and front brake light
switch lead on top of and behind the han-
dlebar.
I.
Route the grip cancel switch lead between
the lower handlebar holder and the upper
bracket.
J.
Route the grip warmer lead (left), handle-
bar switch lead (left), and rear brake light
switch lead on top of and behind the han-
dlebar.
K. The opening of the clamp should face the
front.
L. Insert the projection on the brake hose
holder into the hole on the lower bracket to
assemble it.
Summary of Contents for TMAX 2020
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view...
Page 46: ...2 17 CABLE ROUTING Frame right side view front...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear...
Page 56: ...2 27 CABLE ROUTING Frame top view front...
Page 58: ...2 29 CABLE ROUTING Frame top view rear...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q...
Page 70: ...2 41 CABLE ROUTING Frame right side view front...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view...
Page 82: ...2 53 CABLE ROUTING Radiator right side view...
Page 84: ...2 55 CABLE ROUTING Radiator left side view...
Page 86: ...2 57 CABLE ROUTING Radiator top view...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view...
Page 90: ...2 61 CABLE ROUTING...
Page 297: ...5 62 CLUTCH 1 3 2...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3...
Page 320: ...5 85 TRANSMISSION...
Page 336: ...6 15 WATER PUMP...
Page 352: ...7 15 THROTTLE BODY...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM...
Page 377: ...8 22 CHARGING SYSTEM...
Page 393: ...8 38 SIGNALING SYSTEM...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly...
Page 405: ...8 50 FUEL PUMP SYSTEM...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit...
Page 485: ...9 11 SYSTEM DIAGRAM...
Page 682: ......
Page 683: ......
Page 684: ......