2-56
CABLE ROUTING
1. Coolant reservoir
2. Coolant reservoir breather hose
3. Footrest bracket
4. Coolant hose
5. Oil cooler outlet hose
6. Radiator outlet hose
7. Coolant reservoir hose
8. Clamp
9. Hose clamp
10. Clip
A. Install the coolant reservoir breather hose
with the white paint mark facing the left.
Install the clip with its end facing the left.
B. Install the clamp with its end facing the top.
C. Insert the coolant hose until it reaches the
rounded end of the pipe. Install the coolant
hose with the yellow paint mark facing the
top.
D. Install the clamp with its end facing the
front.
E. Install the oil cooler outlet hose with the
yellow paint mark facing the left.
F. Install the clip with its end facing the down.
G. Install the hose clamp with the screw head
facing the left.
H. Face the light blue paint mark on the oil
cooler outlet hose toward the front of the
vehicle.
I.
Install the clamp with the hose clamp in
contact with it. 0–10 mm (0–0.39 in)
J.
Align the clamp with the paint mark on the
coolant reservoir hose.
K. Make sure the clamp does not ride on top
of the bulge in the hose installing area.
L. Make sure the hose does not contact the
rounded end of the oil cooler inlet pipe.
M. 2 mm (0.08 in) or more
N. Install the clamp so that the joint section is
at a position relative to the screw head of
the hose clamp as shown in the illustration
when viewed from the rear of the vehicle.
O. Align the white paint mark on the radiator
outlet hose with the green paint mark on
the water pump inlet pipe.
P. 20 mm (0.79 in)
Q. 3 mm (0.12 in) or more
R. Example of bad clamp installing position
S. Coolant pipe projection
T. Align the paint mark on the radiator outlet
hose with the projection on the coolant
pipe.
U. Paint mark
V. Insert the radiator outlet hose until the end
of the coolant pipe projection is reached.
W. Clip fixed position details.
X. Hose clamp fixed position details.
Y. Make sure the hose clamp dose not ride
on top of the bulge in the hose mounting
area.
Z. 3 mm (0.12 in) or more
AA.0–1 mm (0–0.04 in)
AB.Hose plug-in section.
Summary of Contents for TMAX 2020
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view...
Page 46: ...2 17 CABLE ROUTING Frame right side view front...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear...
Page 56: ...2 27 CABLE ROUTING Frame top view front...
Page 58: ...2 29 CABLE ROUTING Frame top view rear...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q...
Page 70: ...2 41 CABLE ROUTING Frame right side view front...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view...
Page 82: ...2 53 CABLE ROUTING Radiator right side view...
Page 84: ...2 55 CABLE ROUTING Radiator left side view...
Page 86: ...2 57 CABLE ROUTING Radiator top view...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view...
Page 90: ...2 61 CABLE ROUTING...
Page 297: ...5 62 CLUTCH 1 3 2...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3...
Page 320: ...5 85 TRANSMISSION...
Page 336: ...6 15 WATER PUMP...
Page 352: ...7 15 THROTTLE BODY...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM...
Page 377: ...8 22 CHARGING SYSTEM...
Page 393: ...8 38 SIGNALING SYSTEM...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly...
Page 405: ...8 50 FUEL PUMP SYSTEM...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit...
Page 485: ...9 11 SYSTEM DIAGRAM...
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