2-4
ENGINE SPECIFICATIONS
Piston
Diameter
69.975–69.990 mm (2.7549–2.7555 in)
Measuring point (from piston skirt bottom)
8.0 mm (0.31 in)
Piston-to-cylinder clearance
0.010–0.035 mm (0.0004–0.0014 in)
Piston pin bore inside diameter
17.002–17.013 mm (0.6694–0.6698 in)
Limit
17.043 mm (0.6710 in)
Piston pin outside diameter
16.995–17.000 mm (0.6691–0.6693 in)
Limit
16.975 mm (0.6683 in)
Piston-pin-to-piston-pin-bore clearance
0.002–0.018 mm (0.0001–0.0007 in)
Piston ring
Top ring
End gap limit
0.50 mm (0.0197 in)
Ring side clearance
0.030–0.065 mm (0.0012–0.0026 in)
Side clearance limit
0.115 mm (0.0045 in)
2nd ring
End gap limit
0.85 mm (0.0335 in)
Ring side clearance
0.020–0.055 mm (0.0008–0.0022 in)
Side clearance limit
0.115 mm (0.0045 in)
Connecting rod
Oil clearance
0.039–0.063 mm (0.0015–0.0025 in)
Bearing color code
Code 1
Blue
Code 2
Black
Code 3
Brown
Code 4
Green
Crankshaft
Runout limit
0.030 mm (0.0012 in)
Crankshaft journal diameter
54.984-55.000 mm (2.1647-2.1654 in)
Journal oil clearance
0.040–0.087 mm (0.0016–0.0034 in)
Bearing color code
Code 0
White
Code 1
Blue
Code 2
Black
Code 3
Brown
Code 4
Green
Code 5
Yellow
Balancer
Bearing color code
Code 1
Blue
Code 2
Black
Code 3
Brown
Code 4
Green
Balancer shaft journal to balancer shaft
bearing clearance
0.036–0.060 mm (0.0014–0.0024 in)
Summary of Contents for TMAX 2020
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view...
Page 46: ...2 17 CABLE ROUTING Frame right side view front...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear...
Page 56: ...2 27 CABLE ROUTING Frame top view front...
Page 58: ...2 29 CABLE ROUTING Frame top view rear...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q...
Page 70: ...2 41 CABLE ROUTING Frame right side view front...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view...
Page 82: ...2 53 CABLE ROUTING Radiator right side view...
Page 84: ...2 55 CABLE ROUTING Radiator left side view...
Page 86: ...2 57 CABLE ROUTING Radiator top view...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view...
Page 90: ...2 61 CABLE ROUTING...
Page 297: ...5 62 CLUTCH 1 3 2...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3...
Page 320: ...5 85 TRANSMISSION...
Page 336: ...6 15 WATER PUMP...
Page 352: ...7 15 THROTTLE BODY...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM...
Page 377: ...8 22 CHARGING SYSTEM...
Page 393: ...8 38 SIGNALING SYSTEM...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly...
Page 405: ...8 50 FUEL PUMP SYSTEM...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit...
Page 485: ...9 11 SYSTEM DIAGRAM...
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