2-18
CABLE ROUTING
1. Storage compartment lid lock solenoid
coupler (for XP560D)
2. Remote control unit lead (for XP560D)
3. Grip warmer coupler (right) (gray)
(for XP560D)
4. Auxiliary DC jack coupler (black)
5. Grip warmer coupler (left) (black)
(for XP560D)
6. Windshield drive unit lead (for XP560D)
7. Leg shield
8. Horn lead
9. Injector lead
10. Radiator inlet hose
11. Radiator fan motor lead
12. Throttle position sensor lead
13. Windshield drive unit cable
14. Wire harness (To handlebar switch)
15. Wire harness (To remote control unit)
(for XP560D)
16. Grip warmer lead (for XP560D)
17. Plastic locking tie
18. Rear brake lock cable
19. Brake hose
20. Front brake light switch lead (for XP560D)/
Rear brake light switch lead (for XP560D)
A. Route the remote control unit lead on the
inside of the brake hose.
B. Route the brake hose on the outside of all
the leads.
C. Install the wire harness clamp into the hole
in the electrical components tray.
D. Route the auxiliary DC jack lead on the
inside of the brake hose.
E. Make sure there is no sag in the grip
warmer lead wires (right) in this section.
(for XP560D)
F. Pass the horn lead inside the cooling sys-
tem air bleed hose.
G. Insert the injector couplers separately into
#1 and #2.
H. Route the radiator fan motor lead on the
inside of the radiator inlet hose.
I.
Fasten the radiator fan motor lead with the
clamp and install it into the hole in the radi-
ator bracket.
J.
Fasten the wire harness with the clamp
and install it into the hole in the bracket.
K. Route the wire harness on the inside of the
brake hose.
L. Install the wire harness clamp into the hole
in the electrical components tray.
M. Install the wire harness clamp into the hole
in the bracket.
N. Install the clamp of the steering lock unit
lead into the hole in the bracket.
O. Route the rear brake lock cable between
the frame and the wire harness.
P. Route the rear brake lock cable between
the frame and the brake hose.
Q. Route the rectifier/regulator lead between
the wire harness and the electrical compo-
nents tray.
R. Number of leads going to the handlebar
switch (XP560E: 6, XP560D: 4)
S. Do not fasten the bare wire and coupler
directly with the plastic locking tie. The end
of the plastic locking tie should face toward
the left from the front.
T. Front of the vehicle
U. Range of arrangement of the end of the
plastic locking tie.
V. Left side of the vehicle
W. Install the wire harness clamp into the hole
in the front fuel tank bracket.
Summary of Contents for TMAX 2020
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view...
Page 46: ...2 17 CABLE ROUTING Frame right side view front...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear...
Page 56: ...2 27 CABLE ROUTING Frame top view front...
Page 58: ...2 29 CABLE ROUTING Frame top view rear...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q...
Page 70: ...2 41 CABLE ROUTING Frame right side view front...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view...
Page 82: ...2 53 CABLE ROUTING Radiator right side view...
Page 84: ...2 55 CABLE ROUTING Radiator left side view...
Page 86: ...2 57 CABLE ROUTING Radiator top view...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view...
Page 90: ...2 61 CABLE ROUTING...
Page 297: ...5 62 CLUTCH 1 3 2...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3...
Page 320: ...5 85 TRANSMISSION...
Page 336: ...6 15 WATER PUMP...
Page 352: ...7 15 THROTTLE BODY...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM...
Page 377: ...8 22 CHARGING SYSTEM...
Page 393: ...8 38 SIGNALING SYSTEM...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly...
Page 405: ...8 50 FUEL PUMP SYSTEM...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit...
Page 485: ...9 11 SYSTEM DIAGRAM...
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