TIGHTENING TORQUES
2-12
EAS30016
ENGINE TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Muffler nut
M8
2
15 Nm (1.5 m·kgf, 11 ft·lbf)
Muffler bolt
M10
3
53 Nm (5.3 m·kgf, 38 ft·lbf)
Muffler protector bolt
M6
2
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
O
2
sensor
M12
1
25 Nm (2.5 m·kgf, 18 ft·lbf)
Camshaft stopper plate bolt (M5
×
16)
M5
2
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Camshaft stopper plate bolt (M6
×
14)
M6
1
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Cylinder head bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Cylinder head nut
M8
4
24 Nm (2.4 m·kgf, 17 ft·lbf)
VVA (variable valve actuator) sole-
noid bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Fuel hose holder
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Cylinder head cover bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Engine oil check bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Cylinder head stud bolt (exhaust
pipe)
M8
2
15 Nm (1.5 m·kgf, 11 ft·lbf)
Camshaft sprocket bolt
M8
1
30 Nm (3.0 m·kgf, 22 ft·lbf)
Spark plug
M10
1
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Cylinder head blind plug
M12
1
28 Nm (2.8 m·kgf, 20 ft·lbf)
Cylinder head cover breather plate
bolt
M5
4
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Valve clearance adjusting screw
locknut
M5
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Timing chain tensioner bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Yamaha
bond No.
1215
Timing chain guide bolt (intake side)
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Timing chain guide stopper bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Coolant temperature sensor
M10
1
15 Nm (1.5 m·kgf, 11 ft·lbf)
Coolant drain bolt (cylinder side)
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Water pump assembly bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Water pump housing bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Radiator fan case bolt
M6
5
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Thermostat assembly bolt
M6
2
9 Nm (0.9 m·kgf, 6.5 ft·lbf)
Radiator fan bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Radiator bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Coolant drain bolt (radiator side)
M12
1
1.0 Nm (0.10 m·kgf, 0.72 ft·lbf)
Radiator cover bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil pump assembly screw
M5
2
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Oil pump housing cover screw
M3
1
1.0 Nm (0.10 m·kgf, 0.72 ft·lbf)
Oil strainer cover
M35
1
32 Nm (3.2 m·kgf, 23 ft·lbf)
LT
M
LT
LT
LT
Summary of Contents for N MAX GPD150-A 2015
Page 1: ...2015 SERVICE MANUAL GPD150 A 2DP F8197 E0 ...
Page 6: ......
Page 8: ......
Page 38: ...BASIC SERVICE INFORMATION 1 29 ...
Page 46: ...SPECIAL TOOLS 1 37 ...
Page 61: ...TIGHTENING TORQUES 2 14 Cylinder head tightening sequence 4 2 5 3 1 6 ...
Page 67: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS30021 LUBRICATION DIAGRAMS 1 3 2 ...
Page 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Oil pump assembly 3 Camshaft ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 3 2 1 4 ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS 8 5 7 6 4 3 2 1 7 7 6 5 4 3 2 1 ...
Page 88: ...CABLE ROUTING 2 41 Frame top view 9 A B C D 1 2 9 6 5 3 3 9 4 4 5 6 7 8 9 10 11 12 13 E ...
Page 90: ...CABLE ROUTING 2 43 Hydraulic unit top and right side view A B C 1 1 2 2 3 3 4 5 5 6 6 7 4 ...
Page 94: ...CABLE ROUTING 2 47 Fuel tank right side view A B D 1 2 2 1 3 3 4 4 5 5 7 A 6 8 9 9 C ...
Page 96: ...CABLE ROUTING 2 49 Fuel tank top and bottom view A 1 B 3 B 2 C 4 ...
Page 102: ...CABLE ROUTING 2 55 ...
Page 104: ...CHECKING THE SWITCHES LIGHTS AND SIGNALS 3 24 ADJUSTING THE HEADLIGHT BEAM 3 24 ...
Page 105: ......
Page 130: ...PERIODIC MAINTENANCE 3 25 ...
Page 136: ...GENERAL CHASSIS 1 4 3 a 1 ...
Page 148: ...GENERAL CHASSIS 5 4 15 1 b a ...
Page 220: ...STEERING HEAD 4 87 1 a b ...
Page 226: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 93 ...
Page 294: ...CRANKSHAFT 5 65 ...
Page 306: ...WATER PUMP 6 11 ...
Page 325: ......
Page 335: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 339: ...CHARGING SYSTEM 8 14 ...
Page 343: ...LIGHTING SYSTEM 8 18 ...
Page 381: ...FUEL INJECTION SYSTEM 8 56 ...
Page 385: ...FUEL PUMP SYSTEM 8 60 ...
Page 417: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 446: ......
Page 447: ......