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CYLINDER HEAD
5-16
e. While holding the camshaft, temporarily tight-
en the camshaft sprocket bolt.
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3. Install:
• Timing chain tensioner gasket
• Timing chain tensioner
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a. Remove the timing chain tensioner plug.
b. While lightly pressing the timing chain ten-
sioner rod by hand, turn the tensioner rod ful-
ly clockwise with a thin screwdriver “1”.
TIP
Make sure that the tensioner rod has been fully
turned clockwise.
c. Install the gasket and the timing chain ten-
sioner “2” onto the cylinder.
WARNING
EWA17620
Always use a new gasket.
TIP
• Install the timing chain tensioner gasket so that
the tabs “a” on the gasket are protruding in the
directions shown in the illustration.
• Apply Yamaha bond No. 1215 to the threads of
the timing chain tensioner bolts.
d. Turn the timing chain tensioner rod counter-
clockwise with a thin screwdriver “1”, make
sure it releases, and then install the timing
chain tensioner plug.
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4. Turn:
• Crankshaft
(several turns clockwise)
5. Check:
• “I” mark “a”
Make sure the “I” mark “a” on the AC magne-
to rotor is aligned with the match mark “b” on
the right crankcase.
• “I” mark “c”
Make sure the “I” mark “c” on the camshaft
sprocket is aligned with the match mark “d”
on the camshaft stopper plate.
Out of alignment
→
Correct.
Refer to the installation steps above.
Yamaha bond No. 1215
90890-85505
(Three bond No.1215®)
e
1
c
d
2
New
1
T
R
.
.
Timing chain tensioner bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
a
a
2
1
b
a
Summary of Contents for N MAX GPD150-A 2015
Page 1: ...2015 SERVICE MANUAL GPD150 A 2DP F8197 E0 ...
Page 6: ......
Page 8: ......
Page 38: ...BASIC SERVICE INFORMATION 1 29 ...
Page 46: ...SPECIAL TOOLS 1 37 ...
Page 61: ...TIGHTENING TORQUES 2 14 Cylinder head tightening sequence 4 2 5 3 1 6 ...
Page 67: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS30021 LUBRICATION DIAGRAMS 1 3 2 ...
Page 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Oil pump assembly 3 Camshaft ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 3 2 1 4 ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS 8 5 7 6 4 3 2 1 7 7 6 5 4 3 2 1 ...
Page 88: ...CABLE ROUTING 2 41 Frame top view 9 A B C D 1 2 9 6 5 3 3 9 4 4 5 6 7 8 9 10 11 12 13 E ...
Page 90: ...CABLE ROUTING 2 43 Hydraulic unit top and right side view A B C 1 1 2 2 3 3 4 5 5 6 6 7 4 ...
Page 94: ...CABLE ROUTING 2 47 Fuel tank right side view A B D 1 2 2 1 3 3 4 4 5 5 7 A 6 8 9 9 C ...
Page 96: ...CABLE ROUTING 2 49 Fuel tank top and bottom view A 1 B 3 B 2 C 4 ...
Page 102: ...CABLE ROUTING 2 55 ...
Page 104: ...CHECKING THE SWITCHES LIGHTS AND SIGNALS 3 24 ADJUSTING THE HEADLIGHT BEAM 3 24 ...
Page 105: ......
Page 130: ...PERIODIC MAINTENANCE 3 25 ...
Page 136: ...GENERAL CHASSIS 1 4 3 a 1 ...
Page 148: ...GENERAL CHASSIS 5 4 15 1 b a ...
Page 220: ...STEERING HEAD 4 87 1 a b ...
Page 226: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 93 ...
Page 294: ...CRANKSHAFT 5 65 ...
Page 306: ...WATER PUMP 6 11 ...
Page 325: ......
Page 335: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 339: ...CHARGING SYSTEM 8 14 ...
Page 343: ...LIGHTING SYSTEM 8 18 ...
Page 381: ...FUEL INJECTION SYSTEM 8 56 ...
Page 385: ...FUEL PUMP SYSTEM 8 60 ...
Page 417: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 446: ......
Page 447: ......