PERIODIC MAINTENANCE
3-3
TIP
• Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be
cleaned with compressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty
areas.
• V-belt case air filter
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
• V-belt
• The V-belt should be checked at the initial 8000 km (5000 mi) and every 4000 km (2500 mi) there-
after. Replace the V-belt if any damage or excessive wear is found. The V-belt needs to be replaced
every 2
5
000 km (1
55
00 mi) even if there is not wear or damage.
• Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
• Fuel system service
• Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal en-
gine parts, such as the valves and piston rings, as well as to the exhaust system.
• Replace the fuel filler cover every two years or if cracked or damaged.
• Check the fuel filter for clogging or damage every 12000 km (7500 mi).
• Battery service
• Check the condition and service the battery every 3 months.
• Recharge the battery immediately if the voltage is less than 12.4 V.
• If the battery tends to discharge, replace it immediately.
27
Moving parts and
cables
• Lubricate.
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28
*
Throttle grip
• Check operation.
• Check throttle grip free play,
and adjust if necessary.
• Lubricate cable and grip
housing.
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√
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√
√
29
*
Lights, signals
and switches
• Check operation.
• Adjust headlight beam.
√
√
√
√
√
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NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING (whichever comes first)
ANNUAL
CHECK
1000 km
4000 km
8000 km
12000 km 16000 km
(600 mi)
(2400 mi) (4800 mi) (7200 mi) (9600 mi)
Summary of Contents for N MAX GPD150-A 2015
Page 1: ...2015 SERVICE MANUAL GPD150 A 2DP F8197 E0 ...
Page 6: ......
Page 8: ......
Page 38: ...BASIC SERVICE INFORMATION 1 29 ...
Page 46: ...SPECIAL TOOLS 1 37 ...
Page 61: ...TIGHTENING TORQUES 2 14 Cylinder head tightening sequence 4 2 5 3 1 6 ...
Page 67: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS30021 LUBRICATION DIAGRAMS 1 3 2 ...
Page 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Oil pump assembly 3 Camshaft ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 3 2 1 4 ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS 8 5 7 6 4 3 2 1 7 7 6 5 4 3 2 1 ...
Page 88: ...CABLE ROUTING 2 41 Frame top view 9 A B C D 1 2 9 6 5 3 3 9 4 4 5 6 7 8 9 10 11 12 13 E ...
Page 90: ...CABLE ROUTING 2 43 Hydraulic unit top and right side view A B C 1 1 2 2 3 3 4 5 5 6 6 7 4 ...
Page 94: ...CABLE ROUTING 2 47 Fuel tank right side view A B D 1 2 2 1 3 3 4 4 5 5 7 A 6 8 9 9 C ...
Page 96: ...CABLE ROUTING 2 49 Fuel tank top and bottom view A 1 B 3 B 2 C 4 ...
Page 102: ...CABLE ROUTING 2 55 ...
Page 104: ...CHECKING THE SWITCHES LIGHTS AND SIGNALS 3 24 ADJUSTING THE HEADLIGHT BEAM 3 24 ...
Page 105: ......
Page 130: ...PERIODIC MAINTENANCE 3 25 ...
Page 136: ...GENERAL CHASSIS 1 4 3 a 1 ...
Page 148: ...GENERAL CHASSIS 5 4 15 1 b a ...
Page 220: ...STEERING HEAD 4 87 1 a b ...
Page 226: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 93 ...
Page 294: ...CRANKSHAFT 5 65 ...
Page 306: ...WATER PUMP 6 11 ...
Page 325: ......
Page 335: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 339: ...CHARGING SYSTEM 8 14 ...
Page 343: ...LIGHTING SYSTEM 8 18 ...
Page 381: ...FUEL INJECTION SYSTEM 8 56 ...
Page 385: ...FUEL PUMP SYSTEM 8 60 ...
Page 417: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 446: ......
Page 447: ......