5-71
CRANKCASE
ENG
NOTE:
CAUTION:
c. Put a piece of Plastigauge
1
on the crank-
shaft pin.
d. Assemble the connecting rod halves.
Do not move the connecting rod or crankshaft
until the clearance measurement has been
completed.
Apply molybdenum disulfide grease onto the
bolts, threads, and nut seats.
Make sure that the “Y” mark
c
on the connect-
ing rod faces towards the left side of the crank-
shaft.
Make sure that the characters
d
on both the
connecting rod and connecting rod cap are
aligned.
e. Tighten the connecting rod nuts.
When tightening the connecting rod nuts,
be sure to use an F-type torque wrench.
Without pausing, tighten the connecting
rod nuts to the specified torque. Apply con-
tinuous torque between 2.0 and 3.6 m kg.
Once you reach 2.0 m kg, DO NOT STOP
TIGHTENING until the specified torque is
reached. If the tightening is interrupted be-
tween 2.0 and 3.6 m kg, loosen the con-
necting rod nut to less than 2.0 m kg and
start again.
Refer to “INSTALLING THE CONNECTING
RODS”.
Connecting rod nut
36 Nm (3.6 m kg, 25 ft lb)
f. Remove the connecting rod and big end
bearings.
Refer to “REMOVING THE CONNECTING
RODS”.
g. Measure the compressed Plastigauge
width on the crankshaft pin.
If the clearance is out of specification, select
replacement big end bearings.
Summary of Contents for FZS1000N
Page 1: ......
Page 2: ......
Page 9: ...GEN INFO ...
Page 17: ......
Page 19: ...SPEC ...
Page 40: ...2 21 TIGHTENING TORQUES SPEC Crankcase tightening sequence ...
Page 46: ...2 27 COOLING SYSTEM DIAGRAMS SPEC 1 Radiator cap 2 Thermostat 3 Thermo unit ...
Page 47: ...2 28 COOLING SYSTEM DIAGRAMS SPEC 1 Radiator ...
Page 52: ...2 33 LUBRICATION DIAGRAMS SPEC 1 Cylinder head 2 Crankshaft ...
Page 53: ...2 34 LUBRICATION DIAGRAMS SPEC 1 Main axle 2 Oil delivery pipe 3 Drive axle ...
Page 123: ......
Page 203: ...ENG ...
Page 289: ......
Page 291: ...COOL ...
Page 305: ...CARB ...
Page 358: ...8 35 SIGNAL SYSTEM ELEC EAS00793 SIGNAL SYSTEM CIRCUIT DIAGRAM ...
Page 393: ......
Page 394: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN PRINTED IN U S A ...