
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CRANKSHAFT
ENG
NOTE:
NOTE:
NOTE:
NOTE:
c. Install the crankshaft journal upper bearings
1
and the crankshaft into the upper crank-
case.
Align the projections
a
on the crankshaft jour-
nal upper bearings with the notches
b
in the up-
per crankcase.
d. Put a piece of Plastigauge
2
on each
crankshaft journal.
Do not put the Plastigauge
over the oil hole in
the crankshaft journal.
e. Install the crankshaft journal lower bearings
1
into the lower crankcase and assemble
the crankcase halves.
S
Align the projections
a
of the crankshaft jour-
nal lower bearings with the notches
b
in the
lower crankcase.
S
Do not move the crankshaft until the clearance
measurement has been completed.
f. Tighten the bolts to specification in the tight-
ening sequence cast on the crankcase.
Crankcase bolt
Bolt
1
X
10
1st: 12 Nm (1.2 m
S
kg, 8.7 ft
S
lb)
2nd: 25 Nm (2.5 m
S
kg, 18 ft
S
lb)
*3rd: 27 Nm (2.7 m
S
kg, 20 ft
S
lb)
Bolt
11
,
12
24 Nm (2.4 m
S
kg, 17 ft
S
lb)
Bolt
13
,
14
14 Nm (1.4 m
S
kg, 1.0 ft
S
lb)
Bolt
15
X
27
12 Nm (1.2 m
S
kg, 8.7 ft
S
lb)
* Loosen the bolts following the tightening order
and then tighten to specification torque.
Lubricate the crankcase bolt threads with en-
gine oil.
Refer to “CRANKCASE”.
Summary of Contents for FZ6-SS 2004
Page 1: ......
Page 2: ......
Page 8: ......
Page 9: ......
Page 11: ...GEN INFO ...
Page 23: ......
Page 24: ......
Page 26: ...SPEC ...
Page 46: ...2 20 TIGHTENING TORQUES SPEC Cylinder head tightening sequence Crankcase tightening sequence ...
Page 51: ...2 25 COOLING SYSTEM DIAGRAMS SPEC 1 Radiator 2 Oil cooler COOLING SYSTEM DIAGRAMS ...
Page 52: ...2 26 COOLING SYSTEM DIAGRAMS SPEC 1 Water pump 2 Oil cooler 3 Radiator ...
Page 53: ...2 27 COOLING SYSTEM DIAGRAMS SPEC 1 Oil cooler 2 Water pump ...
Page 54: ...2 28 COOLING SYSTEM DIAGRAMS SPEC 1 Radiator 2 Thermostat ...
Page 55: ...2 29 ENGINE OIL LUBRICATION CHART SPEC ENGINE OIL LUBRICATION CHART ...
Page 57: ...2 31 LUBRICATION DIAGRAMS SPEC 1 Oil pump 2 Exhaust camshaft 3 Intake camshaft 4 Oil strainer ...
Page 58: ...2 32 LUBRICATION DIAGRAMS SPEC 1 Oil cooler 2 Oil strainer 3 Oil level switch 4 Oil pump ...
Page 59: ...2 33 LUBRICATION DIAGRAMS SPEC 1 Main axle 2 Oil pump 3 Relief valve ...
Page 61: ...2 35 LUBRICATION DIAGRAMS SPEC 1 Main axle 2 Drive axle ...
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Page 221: ......
Page 225: ...ENG ...
Page 319: ......
Page 320: ...COOL 6 ...
Page 322: ...COOL ...
Page 339: ......
Page 341: ...FI ...
Page 376: ...ELEC 8 ...
Page 412: ...8 34 SIGNALING SYSTEM ELEC EAS00793 SIGNALING SYSTEM CIRCUIT DIAGRAM ...
Page 443: ...9 TRBL SHTG ...
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