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5-64
CRANKCASE
ENG
NOTE:
CAUTION:
NOTE:
EAS00384
DISASSEMBLING THE CRANKCASE
1. Place the engine upside down.
2. Remove:
S
crankcase bolts
S
Loosen each bolt 1 / 4 of a turn at a time, in
stages and in a crisscross pattern. After all of
the bolts are fully loosened, remove them.
S
Loosen the bolts in decreasing numerical or-
der (refer to the numbers in the illustration).
S
The numbers embossed on the crankcase in-
dicate the crankcase tightening sequence.
M8
85 mm (3.3 in) bolts:
1
X
7
,
10
M8
115 mm (4.5 in) bolts:
8
,
9
M8
65 mm (2.6 in) bolts:
11
,
12
M6
65 mm (2.6 in) bolts:
13
,
14
M6
55 mm (2.2 in) bolts:
15
,
22
X
26
M6
45 mm (1.8 in) bolts:
16
,
19
,
20
M6
65 mm (2.6 in) bolts:
17
,
27
M6
75 mm (3.0 in) bolt:
18
M6
100 mm (3.9 in) bolts:
21
3. Remove:
S
lower crankcase
Tap on one side of the crankcase with a soft-
face hammer. Tap only on reinforced por-
tions of the crankcase, not on the crankcase
mating surfaces. Work slowly and carefully
and make sure the crankcase halves sepa-
rate evenly.
4. Remove:
S
dowel pins
5. Remove:
S
crankshaft journal lower bearing
(from the lower crankcase)
Identify the position of each crankshaft journal
lower bearing so that it can be reinstalled in its
original place.
Summary of Contents for FZ6-SS 2004
Page 1: ......
Page 2: ......
Page 8: ......
Page 9: ......
Page 11: ...GEN INFO ...
Page 23: ......
Page 24: ......
Page 26: ...SPEC ...
Page 46: ...2 20 TIGHTENING TORQUES SPEC Cylinder head tightening sequence Crankcase tightening sequence ...
Page 51: ...2 25 COOLING SYSTEM DIAGRAMS SPEC 1 Radiator 2 Oil cooler COOLING SYSTEM DIAGRAMS ...
Page 52: ...2 26 COOLING SYSTEM DIAGRAMS SPEC 1 Water pump 2 Oil cooler 3 Radiator ...
Page 53: ...2 27 COOLING SYSTEM DIAGRAMS SPEC 1 Oil cooler 2 Water pump ...
Page 54: ...2 28 COOLING SYSTEM DIAGRAMS SPEC 1 Radiator 2 Thermostat ...
Page 55: ...2 29 ENGINE OIL LUBRICATION CHART SPEC ENGINE OIL LUBRICATION CHART ...
Page 57: ...2 31 LUBRICATION DIAGRAMS SPEC 1 Oil pump 2 Exhaust camshaft 3 Intake camshaft 4 Oil strainer ...
Page 58: ...2 32 LUBRICATION DIAGRAMS SPEC 1 Oil cooler 2 Oil strainer 3 Oil level switch 4 Oil pump ...
Page 59: ...2 33 LUBRICATION DIAGRAMS SPEC 1 Main axle 2 Oil pump 3 Relief valve ...
Page 61: ...2 35 LUBRICATION DIAGRAMS SPEC 1 Main axle 2 Drive axle ...
Page 73: ......
Page 144: ......
Page 221: ......
Page 225: ...ENG ...
Page 319: ......
Page 320: ...COOL 6 ...
Page 322: ...COOL ...
Page 339: ......
Page 341: ...FI ...
Page 376: ...ELEC 8 ...
Page 412: ...8 34 SIGNALING SYSTEM ELEC EAS00793 SIGNALING SYSTEM CIRCUIT DIAGRAM ...
Page 443: ...9 TRBL SHTG ...
Page 453: ......
Page 454: ......
Page 455: ......