
TROUBLESHOOTING
9-3
•
Damaged pipe
•
Improperly connected pipe
Fuel system
1. Throttle body (-ies)
•
Damaged or loose throttle body joint
2. Air filter
•
Clogged air filter element
Chassis
1. Brake(s)
•
Dragging brake
Electrical system
1. Spark plug(s)
•
Incorrect spark plug gap
•
Incorrect spark plug heat range
2. Ignition system
•
Faulty ECU
EAS28610
OVERCOOLING
Cooling system
1. Thermostat
•
Thermostat stays open
EAS28620
POOR BRAKING PERFORMANCE
•
Worn brake pad
•
Worn brake disc
•
Air in hydraulic brake system
•
Leaking brake fluid
•
Faulty brake caliper kit
•
Faulty brake caliper seal
•
Loose union bolt
•
Damaged brake hose
•
Oil or grease on the brake disc
•
Oil or grease on the brake pad
•
Incorrect brake fluid level
EAS28660
FAULTY FRONT FORK LEGS
Leaking oil
•
Bent, damaged or rusty inner tube
•
Cracked or damaged outer tube
•
Improperly installed oil seal
•
Damaged oil seal lip
•
Incorrect oil level (high)
•
Loose damper rod assembly bolt
•
Damaged damper rod assembly bolt copper
washer
•
Cracked or damaged cap bolt O-ring
Malfunction
•
Bent or damaged inner tube
•
Bent or damaged outer tube
•
Damaged fork spring
•
Worn or damaged outer tube bushing
•
Bent or damaged damper rod
•
Incorrect oil viscosity
•
Incorrect oil level
EAS28670
UNSTABLE HANDLING
1. Handlebar
•
Bent or improperly installed handlebar
2. Steering head components
•
Improperly installed upper bracket
•
Improperly installed lower bracket
(improperly tightened ring nut)
•
Bent steering stem
•
Damaged ball bearing or bearing race
3. Front fork leg(s)
•
Uneven oil levels (both front fork legs)
•
Unevenly tensioned fork spring (both front
fork legs)
•
Broken fork spring
•
Bent or damaged inner tube
•
Bent or damaged outer tube
4. Swingarm
•
Worn bearing or bushing
•
Bent or damaged swingarm
5. Rear shock absorber assembly(-ies)
•
Faulty rear shock absorber spring
•
Leaking oil or gas
6. Tire(s)
•
Uneven tire pressures (front and rear)
•
Incorrect tire pressure
•
Uneven tire wear
7. Wheel(s)
•
Incorrect wheel balance
•
Deformed cast wheel
•
Damaged wheel bearing
•
Bent or loose wheel axle
•
Excessive wheel runout
8. Frame
•
Bent frame
•
Damaged steering head pipe
•
Improperly installed bearing race
EAS28710
FAULTY LIGHTING OR SIGNALING SYSTEM
Headlight does not come on
•
Wrong headlight bulb
•
Too many electrical accessories
•
Hard charging
•
Incorrect connection
•
Improperly grounded circuit
•
Poor contacts (main or light switch)
•
Burnt-out headlight bulb
Headlight bulb burnt out
•
Wrong headlight bulb
•
Faulty battery
Summary of Contents for FZ09E 2014
Page 1: ...2014 SERVICE MANUAL FZ09E FZ09EC LIT 11616 27 39 1RC 28197 10 ...
Page 2: ......
Page 8: ......
Page 34: ...SPECIAL TOOLS 1 25 ...
Page 47: ...ELECTRICAL SPECIFICATIONS 2 12 Spare fuse 2 0 A ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 7 7 8 9 5 6 2 3 1 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 4 5 6 2 3 1 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 6 5 3 2 7 4 1 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 9 8 7 6 3 3 2 5 4 1 ...
Page 72: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Page 73: ...COOLING SYSTEM DIAGRAMS 2 38 1 Water pump 2 Thermostat 3 Radiator ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 39 1 2 3 4 5 6 ...
Page 76: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING Handlebar top view ...
Page 78: ...CABLE ROUTING 2 43 Handlebar front view ...
Page 80: ...CABLE ROUTING 2 45 Radiator front side view and right side view ...
Page 82: ...CABLE ROUTING 2 47 Fuel tank left and bottom view ...
Page 84: ...CABLE ROUTING 2 49 Canister for California only ...
Page 86: ...CABLE ROUTING 2 51 Air filter case and throttle body top view and left side view ...
Page 88: ...CABLE ROUTING 2 53 Air cut off valve left side view ...
Page 90: ...CABLE ROUTING 2 55 Frame and engine right side view ...
Page 92: ...CABLE ROUTING 2 57 Frame and engine left side view ...
Page 94: ...CABLE ROUTING 2 59 Frame top view ...
Page 96: ...CABLE ROUTING 2 61 Frame top view ...
Page 98: ...CABLE ROUTING 2 63 Frame top view ...
Page 100: ...CABLE ROUTING 2 65 Front brake right side view and left side view ...
Page 102: ...CABLE ROUTING 2 67 Rear brake ...
Page 104: ...CABLE ROUTING 2 69 ...
Page 137: ...PERIODIC MAINTENANCE 3 31 1 b c ...
Page 138: ...PERIODIC MAINTENANCE 3 32 ...
Page 328: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Page 335: ......
Page 336: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 341: ...IGNITION SYSTEM 8 6 ...
Page 342: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 348: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 351: ...CHARGING SYSTEM 8 16 ...
Page 352: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 356: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 362: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 365: ...COOLING SYSTEM 8 30 ...
Page 366: ...FUEL INJECTION SYSTEM 8 31 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 415: ...FUEL INJECTION SYSTEM 8 80 ...
Page 416: ...FUEL PUMP SYSTEM 8 81 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 419: ...FUEL PUMP SYSTEM 8 84 ...
Page 420: ...ELECTRICAL COMPONENTS 8 85 EAS27973 ELECTRICAL COMPONENTS 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 422: ...ELECTRICAL COMPONENTS 8 87 ...
Page 424: ...ELECTRICAL COMPONENTS 8 89 EAS27981 CHECKING THE SWITCHES 2 1 3 4 5 6 7 11 12 13 8 9 10 ...
Page 462: ...EVENT CODE TABLE 9 15 ...
Page 464: ......
Page 465: ......
Page 466: ......
Page 467: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 1 2013 09 20 13 52 03 ...
Page 468: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 2 2013 09 20 13 52 04 ...