
1
2
3
4
5
6
7
8
9
ENGINE
ENGINE INSPECTION
......................................................................................5-1
MEASURING THE COMPRESSION PRESSURE .....................................5-1
ENGINE REMOVAL
..........................................................................................5-3
REMOVING THE ENGINE .........................................................................5-7
INSTALLING THE ENGINE........................................................................5-7
CAMSHAFTS
....................................................................................................5-9
REMOVING THE CAMSHAFTS...............................................................5-11
CHECKING THE CAMSHAFTS ...............................................................5-12
CHECKING THE TIMING CHAIN AND CAMSHAFT SPROCKET...........5-13
CHECKING THE TIMING CHAIN GUIDES ..............................................5-13
CHECKING THE TIMING CHAIN TENSIONER.......................................5-13
INSTALLING THE CAMSHAFTS .............................................................5-14
CYLINDER HEAD
...........................................................................................5-19
REMOVING THE CYLINDER HEAD........................................................5-20
CHECKING THE TIMING CHAIN GUIDE (EXHAUST SIDE)...................5-20
CHECKING THE CYLINDER HEAD ........................................................5-20
INSTALLING THE CYLINDER HEAD ......................................................5-21
VALVES AND VALVE SPRINGS
...................................................................5-22
REMOVING THE VALVES .......................................................................5-23
CHECKING THE VALVES AND VALVE GUIDES....................................5-23
CHECKING THE VALVE SEATS .............................................................5-25
CHECKING THE VALVE SPRINGS.........................................................5-26
CHECKING THE VALVE LIFTERS ..........................................................5-27
INSTALLING THE VALVES......................................................................5-27
GENERATOR AND STARTER CLUTCH
.......................................................5-30
REMOVING THE GENERATOR ..............................................................5-32
REMOVING THE STARTER CLUTCH.....................................................5-32
CHECKING THE STARTER CLUTCH .....................................................5-32
INSTALLING THE STARTER CLUTCH ...................................................5-33
INSTALLING THE GENERATOR.............................................................5-33
ELECTRIC STARTER
....................................................................................5-35
CHECKING THE STARTER MOTOR ......................................................5-37
ASSEMBLING THE STARTER MOTOR ..................................................5-38
INSTALLING THE STARTER MOTOR ....................................................5-38
CLUTCH
..........................................................................................................5-39
REMOVING THE CLUTCH ......................................................................5-42
CHECKING THE FRICTION PLATES......................................................5-43
CHECKING THE CLUTCH PLATES ........................................................5-43
CHECKING THE CLUTCH SPRINGS......................................................5-43
Summary of Contents for FZ09E 2014
Page 1: ...2014 SERVICE MANUAL FZ09E FZ09EC LIT 11616 27 39 1RC 28197 10 ...
Page 2: ......
Page 8: ......
Page 34: ...SPECIAL TOOLS 1 25 ...
Page 47: ...ELECTRICAL SPECIFICATIONS 2 12 Spare fuse 2 0 A ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 7 7 8 9 5 6 2 3 1 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 4 5 6 2 3 1 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 6 5 3 2 7 4 1 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 9 8 7 6 3 3 2 5 4 1 ...
Page 72: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Page 73: ...COOLING SYSTEM DIAGRAMS 2 38 1 Water pump 2 Thermostat 3 Radiator ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 39 1 2 3 4 5 6 ...
Page 76: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING Handlebar top view ...
Page 78: ...CABLE ROUTING 2 43 Handlebar front view ...
Page 80: ...CABLE ROUTING 2 45 Radiator front side view and right side view ...
Page 82: ...CABLE ROUTING 2 47 Fuel tank left and bottom view ...
Page 84: ...CABLE ROUTING 2 49 Canister for California only ...
Page 86: ...CABLE ROUTING 2 51 Air filter case and throttle body top view and left side view ...
Page 88: ...CABLE ROUTING 2 53 Air cut off valve left side view ...
Page 90: ...CABLE ROUTING 2 55 Frame and engine right side view ...
Page 92: ...CABLE ROUTING 2 57 Frame and engine left side view ...
Page 94: ...CABLE ROUTING 2 59 Frame top view ...
Page 96: ...CABLE ROUTING 2 61 Frame top view ...
Page 98: ...CABLE ROUTING 2 63 Frame top view ...
Page 100: ...CABLE ROUTING 2 65 Front brake right side view and left side view ...
Page 102: ...CABLE ROUTING 2 67 Rear brake ...
Page 104: ...CABLE ROUTING 2 69 ...
Page 137: ...PERIODIC MAINTENANCE 3 31 1 b c ...
Page 138: ...PERIODIC MAINTENANCE 3 32 ...
Page 328: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Page 335: ......
Page 336: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 341: ...IGNITION SYSTEM 8 6 ...
Page 342: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 348: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 351: ...CHARGING SYSTEM 8 16 ...
Page 352: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 356: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 362: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 365: ...COOLING SYSTEM 8 30 ...
Page 366: ...FUEL INJECTION SYSTEM 8 31 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 415: ...FUEL INJECTION SYSTEM 8 80 ...
Page 416: ...FUEL PUMP SYSTEM 8 81 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 419: ...FUEL PUMP SYSTEM 8 84 ...
Page 420: ...ELECTRICAL COMPONENTS 8 85 EAS27973 ELECTRICAL COMPONENTS 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 422: ...ELECTRICAL COMPONENTS 8 87 ...
Page 424: ...ELECTRICAL COMPONENTS 8 89 EAS27981 CHECKING THE SWITCHES 2 1 3 4 5 6 7 11 12 13 8 9 10 ...
Page 462: ...EVENT CODE TABLE 9 15 ...
Page 464: ......
Page 465: ......
Page 466: ......
Page 467: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 1 2013 09 20 13 52 03 ...
Page 468: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 2 2013 09 20 13 52 04 ...