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VALVES AND VALVE SPRINGS
5-26
•
Valve seat
TIP
After replacing the cylinder head or replacing the
valve and valve guide, the valve seat and valve
face should be lapped.
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a. Apply a coarse lapping compound “a” to the
valve face.
NOTICE
ECA13790
Do not let the lapping compound enter the
gap between the valve stem and the valve
guide.
b. Apply molybdenum disulfide oil onto the
valve stem.
c. Install the valve into the cylinder head.
d. Turn the valve until the valve face and valve
seat are evenly polished, then clean off all of
the lapping compound.
TIP
For the best lapping results, lightly tap the valve
seat while rotating the valve back and forth be-
tween your hands.
e. Apply a fine lapping compound to the valve
face and repeat the above steps.
f. After every lapping procedure, be sure to
clean off all of the lapping compound from the
valve face and valve seat.
g. Apply blue layout fluid “b” onto the valve face.
h. Install the valve into the cylinder head.
i. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
j. Measure the valve seat width “c” again. If the
valve seat width is out of specification, reface
and lap the valve seat.
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EAS24310
CHECKING THE VALVE SPRINGS
The following procedure applies to all of the
valve springs.
1. Measure:
•
Valve spring free length “a”
Out of specification
Replace the valve
spring.
Free length (intake)
39.31 mm (1.55 in)
Limit
37.34 mm (1.47 in)
Free length (exhaust)
37.78 mm (1.49 in)
Limit
35.89 mm (1.41 in)
Summary of Contents for FZ09E 2014
Page 1: ...2014 SERVICE MANUAL FZ09E FZ09EC LIT 11616 27 39 1RC 28197 10 ...
Page 2: ......
Page 8: ......
Page 34: ...SPECIAL TOOLS 1 25 ...
Page 47: ...ELECTRICAL SPECIFICATIONS 2 12 Spare fuse 2 0 A ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 7 7 8 9 5 6 2 3 1 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 4 5 6 2 3 1 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 6 5 3 2 7 4 1 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 9 8 7 6 3 3 2 5 4 1 ...
Page 72: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Page 73: ...COOLING SYSTEM DIAGRAMS 2 38 1 Water pump 2 Thermostat 3 Radiator ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 39 1 2 3 4 5 6 ...
Page 76: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING Handlebar top view ...
Page 78: ...CABLE ROUTING 2 43 Handlebar front view ...
Page 80: ...CABLE ROUTING 2 45 Radiator front side view and right side view ...
Page 82: ...CABLE ROUTING 2 47 Fuel tank left and bottom view ...
Page 84: ...CABLE ROUTING 2 49 Canister for California only ...
Page 86: ...CABLE ROUTING 2 51 Air filter case and throttle body top view and left side view ...
Page 88: ...CABLE ROUTING 2 53 Air cut off valve left side view ...
Page 90: ...CABLE ROUTING 2 55 Frame and engine right side view ...
Page 92: ...CABLE ROUTING 2 57 Frame and engine left side view ...
Page 94: ...CABLE ROUTING 2 59 Frame top view ...
Page 96: ...CABLE ROUTING 2 61 Frame top view ...
Page 98: ...CABLE ROUTING 2 63 Frame top view ...
Page 100: ...CABLE ROUTING 2 65 Front brake right side view and left side view ...
Page 102: ...CABLE ROUTING 2 67 Rear brake ...
Page 104: ...CABLE ROUTING 2 69 ...
Page 137: ...PERIODIC MAINTENANCE 3 31 1 b c ...
Page 138: ...PERIODIC MAINTENANCE 3 32 ...
Page 328: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Page 335: ......
Page 336: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 341: ...IGNITION SYSTEM 8 6 ...
Page 342: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 348: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 351: ...CHARGING SYSTEM 8 16 ...
Page 352: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 356: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 362: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 365: ...COOLING SYSTEM 8 30 ...
Page 366: ...FUEL INJECTION SYSTEM 8 31 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 415: ...FUEL INJECTION SYSTEM 8 80 ...
Page 416: ...FUEL PUMP SYSTEM 8 81 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 419: ...FUEL PUMP SYSTEM 8 84 ...
Page 420: ...ELECTRICAL COMPONENTS 8 85 EAS27973 ELECTRICAL COMPONENTS 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 422: ...ELECTRICAL COMPONENTS 8 87 ...
Page 424: ...ELECTRICAL COMPONENTS 8 89 EAS27981 CHECKING THE SWITCHES 2 1 3 4 5 6 7 11 12 13 8 9 10 ...
Page 462: ...EVENT CODE TABLE 9 15 ...
Page 464: ......
Page 465: ......
Page 466: ......
Page 467: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 1 2013 09 20 13 52 03 ...
Page 468: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 2 2013 09 20 13 52 04 ...