
THROTTLE BODIES
7-10
• Do not allow carbon deposits or other for-
eign materials to enter any of the passages
in each throttle body or in the space be-
tween the throttle valve shaft and the throt-
tle body.
f. After removing the carbon deposits, clean the
inside of the throttle bodies with the recom-
mended cleaning solvent, and then dry the
throttle bodies using compressed air.
g. Make sure that there are no carbon deposits
or other foreign materials in any of the pas-
sages “a” in each throttle body or in the space
“b” between the throttle valve shaft and the
throttle body.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
3. Install the throttle bodies.
4. Reset:
•
ISC (idle speed control) learning values
Use the diagnostic code number “67”.
Refer to “SELF-DIAGNOSTIC FUNCTION
AND DIAGNOSTIC CODE TABLE” on page
9-5.
5. Adjust:
•
Throttle bodies synchronizing
Out of specification
Replace the throttle
bodies.
Refer to “SYNCHRONIZING THE THROT-
TLE BODIES” on page 3-8.
EAS1RC1714
REPLACING THE THROTTLE BODIES
1. Remove the throttle bodies from the vehicle.
2. Install a new throttle bodies to the vehicle.
3. Reset:
•
ISC (idle speed control) learning values
Use the diagnostic code number “67”.
Refer to “SELF-DIAGNOSTIC FUNCTION
AND DIAGNOSTIC CODE TABLE” on page
9-5.
4. Adjust:
•
Throttle bodies synchronizing
Refer to “SYNCHRONIZING THE THROT-
5. Place the vehicle on a suitable stand so that
the rear wheel is elevated.
6. Check:
•
Engine idling speed
Start the engine, warm it up, and then mea-
sure the engine idling speed.
EAS1RC1705
INSTALLING THE INJECTORS
NOTICE
ECA1RC1702
• Always use new O-rings.
• When installing the injectors, do not allow
any foreign material to enter or adhere to
the injectors, fuel rails, or O-rings.
• Be careful not to twist or pinch the O-rings
when installing the injectors.
• When installing the injector, install it at the
same position as the removed cylinder.
• If an injector is subject to strong shocks or
excessive force, replace it.
• If installing the original fuel rail and bolts,
remove the white paint marks using a
cleaning solvent. Otherwise, paint chips on
the bolt seats could prevent the bolts from
being tightened to the specified torque.
1. Install a new seal onto the end of each injec-
tor.
2. Install the injectors to the fuel rail, making
sure to install them in the correct direction.
3. Install the injector assemblies to the adapter.
4. Check the injector pressure after the injectors
are installed to the throttle bodies.
Refer to “CHECKING THE INJECTOR
PRESSURE” on page 7-10.
EAS1RC1715
CHECKING THE INJECTOR PRESSURE
TIP
•
After installing the injectors, perform the follow-
ing steps to check the injector pressure.
•
Do not allow any foreign materials to enter the
fuel lines.
1. Check:
•
Injector pressure
a
b
Engine idling speed
1100–1300 r/min
Fuel rail bolt
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
T
R
.
.
Summary of Contents for FZ09E 2014
Page 1: ...2014 SERVICE MANUAL FZ09E FZ09EC LIT 11616 27 39 1RC 28197 10 ...
Page 2: ......
Page 8: ......
Page 34: ...SPECIAL TOOLS 1 25 ...
Page 47: ...ELECTRICAL SPECIFICATIONS 2 12 Spare fuse 2 0 A ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 7 7 8 9 5 6 2 3 1 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 4 5 6 2 3 1 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 6 5 3 2 7 4 1 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 9 8 7 6 3 3 2 5 4 1 ...
Page 72: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Page 73: ...COOLING SYSTEM DIAGRAMS 2 38 1 Water pump 2 Thermostat 3 Radiator ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 39 1 2 3 4 5 6 ...
Page 76: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING Handlebar top view ...
Page 78: ...CABLE ROUTING 2 43 Handlebar front view ...
Page 80: ...CABLE ROUTING 2 45 Radiator front side view and right side view ...
Page 82: ...CABLE ROUTING 2 47 Fuel tank left and bottom view ...
Page 84: ...CABLE ROUTING 2 49 Canister for California only ...
Page 86: ...CABLE ROUTING 2 51 Air filter case and throttle body top view and left side view ...
Page 88: ...CABLE ROUTING 2 53 Air cut off valve left side view ...
Page 90: ...CABLE ROUTING 2 55 Frame and engine right side view ...
Page 92: ...CABLE ROUTING 2 57 Frame and engine left side view ...
Page 94: ...CABLE ROUTING 2 59 Frame top view ...
Page 96: ...CABLE ROUTING 2 61 Frame top view ...
Page 98: ...CABLE ROUTING 2 63 Frame top view ...
Page 100: ...CABLE ROUTING 2 65 Front brake right side view and left side view ...
Page 102: ...CABLE ROUTING 2 67 Rear brake ...
Page 104: ...CABLE ROUTING 2 69 ...
Page 137: ...PERIODIC MAINTENANCE 3 31 1 b c ...
Page 138: ...PERIODIC MAINTENANCE 3 32 ...
Page 328: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Page 335: ......
Page 336: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 341: ...IGNITION SYSTEM 8 6 ...
Page 342: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 348: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 351: ...CHARGING SYSTEM 8 16 ...
Page 352: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 356: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 362: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 365: ...COOLING SYSTEM 8 30 ...
Page 366: ...FUEL INJECTION SYSTEM 8 31 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 415: ...FUEL INJECTION SYSTEM 8 80 ...
Page 416: ...FUEL PUMP SYSTEM 8 81 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 419: ...FUEL PUMP SYSTEM 8 84 ...
Page 420: ...ELECTRICAL COMPONENTS 8 85 EAS27973 ELECTRICAL COMPONENTS 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 422: ...ELECTRICAL COMPONENTS 8 87 ...
Page 424: ...ELECTRICAL COMPONENTS 8 89 EAS27981 CHECKING THE SWITCHES 2 1 3 4 5 6 7 11 12 13 8 9 10 ...
Page 462: ...EVENT CODE TABLE 9 15 ...
Page 464: ......
Page 465: ......
Page 466: ......
Page 467: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 1 2013 09 20 13 52 03 ...
Page 468: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 2 2013 09 20 13 52 04 ...