Yamaha FZ09E 2014, Service Manual, Page: 275 / 468

CRANKCASE
5-58
4. Set the shift drum assembly and transmission
gears in the neutral position.
5. Install:
• Lower crankcase “1”
(onto the upper crankcase “2”)
NOTICE
ECA13980
Before tightening the crankcase bolts, make
sure the transmission gears shift correctly
when the shift drum assembly is turned by
hand.
6. Install:
•
Crankcase bolts
TIP
• Lubricate the bolts “1”–“8” thread, mating sur-
faces and washers with engine oil.
• Lubricate the bolts “9”–“12” thread, mating sur-
faces and O-rings with engine oil.
• Lubricate the bolts “13”–“30” thread and mat-
ing surfaces with engine oil.
• M8

100 mm (3.94 in) bolts with washers:
“7”, “8”
• M8

85 mm (3.35 in) bolts with washers:
“1”–“6”
•
M8

78 mm (3.07 in) bolts with new O-rings:
“9”–“12”
• M8

60 mm (2.36 in) bolts: “13”, “14”
• M6

85 mm (3.35 in) bolt: “18”
• M6

65 mm (2.56 in) bolts: “15”, “16”
•
M6

65 mm (2.56 in) bolt: “26”
•
M6

50 mm (1.97 in) bolts: “17”, “19”–“21”,
“23”–“25”, “27”–“30”
• M6

40 mm (1.57 in) bolt: “22”
7. Tighten:
•
Crankcase bolts “1”–“8”
* Following the tightening order, loosen the bolt
one by one and then retighten it to the specific
torque.
WARNING
EWA1RC1504
If the crankcase bolt is tightened more than
the specified angle, do not loosen the bolt
and then retighten it. Instead, replace the
crankcase bolt with a new one and perform
the procedure again.
NOTICE
ECA1RC1510
Do not use a torque wrench to tighten the
crankcase bolt to the specified angle.
TIP
Tighten the bolts in the tightening sequence cast
on the crankcase.
1
2
New
New
Crankcase bolts “1”–“6”
1st: 25 Nm (2.5 m·kgf, 18 ft·lbf)
*2nd: 15 Nm (1.5 m·kgf, 11 ft·lbf)
3rd: +60

Crankcase bolts “7”–“8”
1st: 25 Nm (2.5 m·kgf, 18 ft·lbf)
*2nd: 18 Nm (1.8 m·kgf, 13 ft·lbf)
3rd: +60

30
1
2
3
4
5
6
7
8
9
10
1 1
12
13
14
15
16
17
18
19 20
21
22 23 24
25
26
27
28
29
30
T
R
.
.