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PERIODIC MAINTENANCE
3-6
d. To measure the valve clearances of the other
cylinders, starting with cylinder #1 at TDC,
turn the crankshaft counterclockwise as
specified in the following table.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
5. Remove:
•
Camshaft
TIP
•
Refer to “CAMSHAFTS” on page 5-9.
•
When removing the timing chain and cam-
shafts, fasten the timing chain with a wire to re-
trieve it if it falls into the crankcase.
6. Adjust:
•
Valve clearance
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Remove the valve lifter “1” and the valve pad
“2” with a valve lapper “3”.
TIP
•
Cover the timing chain opening with a rag to
prevent the valve pad from falling into the
crankcase.
•
Make a note of the position of each valve lifter
“1” and valve pad “2” so that they can be in-
stalled in the correct place.
b. Calculate the difference between the speci-
fied valve clearance and the measured valve
clearance.
Example:
Specified valve clearance = 0.11–0.20 mm
(0.004–0.008 in)
Measured valve clearance = 0.25 mm (0.010
in)
0.25 mm (0.010 in)–0.20 mm (0.008 in) =
0.05 mm (0.002 in)
c. Check the thickness of the current valve pad.
TIP
The thickness “a” of each valve pad is marked in
hundredths of millimeters on the side that touch-
es the valve lifter.
Example:
If the valve pad is marked “158”, the pad
thickness is 1.58 mm (0.062 in).
A. Front
B. Degrees that the crankshaft is turned coun-
terclockwise
C. Cylinder
D. Combustion cycle
Cylinder #2
240
Cylinder #3
480
B
C
D
D
D
Valve lapper
90890-04101
Valve lapping tool
YM-A8998
1
2
Summary of Contents for FZ09E 2014
Page 1: ...2014 SERVICE MANUAL FZ09E FZ09EC LIT 11616 27 39 1RC 28197 10 ...
Page 2: ......
Page 8: ......
Page 34: ...SPECIAL TOOLS 1 25 ...
Page 47: ...ELECTRICAL SPECIFICATIONS 2 12 Spare fuse 2 0 A ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 7 7 8 9 5 6 2 3 1 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 4 5 6 2 3 1 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 6 5 3 2 7 4 1 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 9 8 7 6 3 3 2 5 4 1 ...
Page 72: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Page 73: ...COOLING SYSTEM DIAGRAMS 2 38 1 Water pump 2 Thermostat 3 Radiator ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 39 1 2 3 4 5 6 ...
Page 76: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING Handlebar top view ...
Page 78: ...CABLE ROUTING 2 43 Handlebar front view ...
Page 80: ...CABLE ROUTING 2 45 Radiator front side view and right side view ...
Page 82: ...CABLE ROUTING 2 47 Fuel tank left and bottom view ...
Page 84: ...CABLE ROUTING 2 49 Canister for California only ...
Page 86: ...CABLE ROUTING 2 51 Air filter case and throttle body top view and left side view ...
Page 88: ...CABLE ROUTING 2 53 Air cut off valve left side view ...
Page 90: ...CABLE ROUTING 2 55 Frame and engine right side view ...
Page 92: ...CABLE ROUTING 2 57 Frame and engine left side view ...
Page 94: ...CABLE ROUTING 2 59 Frame top view ...
Page 96: ...CABLE ROUTING 2 61 Frame top view ...
Page 98: ...CABLE ROUTING 2 63 Frame top view ...
Page 100: ...CABLE ROUTING 2 65 Front brake right side view and left side view ...
Page 102: ...CABLE ROUTING 2 67 Rear brake ...
Page 104: ...CABLE ROUTING 2 69 ...
Page 137: ...PERIODIC MAINTENANCE 3 31 1 b c ...
Page 138: ...PERIODIC MAINTENANCE 3 32 ...
Page 328: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Page 335: ......
Page 336: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 341: ...IGNITION SYSTEM 8 6 ...
Page 342: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 348: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 351: ...CHARGING SYSTEM 8 16 ...
Page 352: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 356: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 362: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 365: ...COOLING SYSTEM 8 30 ...
Page 366: ...FUEL INJECTION SYSTEM 8 31 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 415: ...FUEL INJECTION SYSTEM 8 80 ...
Page 416: ...FUEL PUMP SYSTEM 8 81 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 419: ...FUEL PUMP SYSTEM 8 84 ...
Page 420: ...ELECTRICAL COMPONENTS 8 85 EAS27973 ELECTRICAL COMPONENTS 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 422: ...ELECTRICAL COMPONENTS 8 87 ...
Page 424: ...ELECTRICAL COMPONENTS 8 89 EAS27981 CHECKING THE SWITCHES 2 1 3 4 5 6 7 11 12 13 8 9 10 ...
Page 462: ...EVENT CODE TABLE 9 15 ...
Page 464: ......
Page 465: ......
Page 466: ......
Page 467: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 1 2013 09 20 13 52 03 ...
Page 468: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 2 2013 09 20 13 52 04 ...