
TROUBLESHOOTING
9-1
EAS28451
TROUBLESHOOTING
EAS28460
GENERAL INFORMATION
TIP
The following guide for troubleshooting does not
cover all the possible causes of trouble. It should
be helpful, however, as a guide to basic trouble-
shooting. Refer to the relative procedure in this
manual for checks, adjustments, and replace-
ment of parts.
EAS30410
STARTING FAILURES
Engine
1. Cylinder(s) and cylinder head(s)
•
Loose spark plug
•
Loose cylinder head or cylinder
•
Damaged cylinder head gasket
•
Worn or damaged cylinder
•
Incorrect valve clearance
•
Improperly sealed valve
•
Incorrect valve-to-valve-seat contact
•
Incorrect valve timing
•
Faulty valve spring
•
Seized valve
2. Piston(s) and piston ring(s)
•
Improperly installed piston ring
•
Damaged, worn or fatigued piston ring
•
Seized piston ring
•
Seized or damaged piston
3. Air filter
•
Improperly installed air filter
•
Clogged air filter element
4. Crankcase and crankshaft
•
Improperly assembled crankcase
•
Seized crankshaft
Fuel system
1. Fuel tank
•
Empty fuel tank
•
Clogged fuel tank cap breather hole
•
Deteriorated or contaminated fuel
•
Clogged or damaged fuel hose
2. Fuel pump
•
Faulty fuel pump
•
Faulty fuel pump relay
3. Throttle body (-ies)
•
Deteriorated or contaminated fuel
•
Sucked-in air
Electrical system
1. Battery
•
Discharged battery
•
Faulty battery
2. Fuse(s)
•
Blown, damaged or incorrect fuse
•
Improperly installed fuse
3. Spark plug(s)
•
Incorrect spark plug gap
•
Incorrect spark plug heat range
•
Fouled spark plug
•
Worn or damaged electrode
•
Worn or damaged insulator
4. Ignition coil(s)
•
Cracked or broken ignition coil body
•
Broken or shorted primary or secondary coils
5. Ignition system
•
Faulty ECU
•
Faulty crankshaft position sensor
•
Broken generator rotor woodruff key
6. Switches and wiring
•
Faulty main switch
•
Faulty start/engine stop switch
•
Broken or shorted wiring
•
Faulty gear position sensor
•
Faulty sidestand switch
•
Faulty clutch switch
•
Improperly grounded circuit
•
Loose connections
7. Starting system
•
Faulty starter motor
•
Faulty starter relay
•
Faulty starting circuit cut-off relay
•
Faulty starter clutch
EAS30430
INCORRECT ENGINE IDLING SPEED
Engine
1. Cylinder(s) and cylinder head(s)
•
Incorrect valve clearance
•
Damaged valve train components
2. Air filter
•
Clogged air filter element
Fuel system
1. Throttle body (-ies)
•
Damaged or loose throttle body joint
•
Improperly synchronized throttle bodies
•
Improper throttle grip free play
•
Flooded throttle body
•
Faulty air induction system
Electrical system
1. Battery
•
Discharged battery
•
Faulty battery
2. Spark plug(s)
•
Incorrect spark plug gap
•
Incorrect spark plug heat range
•
Fouled spark plug
Summary of Contents for FZ09E 2014
Page 1: ...2014 SERVICE MANUAL FZ09E FZ09EC LIT 11616 27 39 1RC 28197 10 ...
Page 2: ......
Page 8: ......
Page 34: ...SPECIAL TOOLS 1 25 ...
Page 47: ...ELECTRICAL SPECIFICATIONS 2 12 Spare fuse 2 0 A ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 7 7 8 9 5 6 2 3 1 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 4 5 6 2 3 1 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 6 5 3 2 7 4 1 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 9 8 7 6 3 3 2 5 4 1 ...
Page 72: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Page 73: ...COOLING SYSTEM DIAGRAMS 2 38 1 Water pump 2 Thermostat 3 Radiator ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 39 1 2 3 4 5 6 ...
Page 76: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING Handlebar top view ...
Page 78: ...CABLE ROUTING 2 43 Handlebar front view ...
Page 80: ...CABLE ROUTING 2 45 Radiator front side view and right side view ...
Page 82: ...CABLE ROUTING 2 47 Fuel tank left and bottom view ...
Page 84: ...CABLE ROUTING 2 49 Canister for California only ...
Page 86: ...CABLE ROUTING 2 51 Air filter case and throttle body top view and left side view ...
Page 88: ...CABLE ROUTING 2 53 Air cut off valve left side view ...
Page 90: ...CABLE ROUTING 2 55 Frame and engine right side view ...
Page 92: ...CABLE ROUTING 2 57 Frame and engine left side view ...
Page 94: ...CABLE ROUTING 2 59 Frame top view ...
Page 96: ...CABLE ROUTING 2 61 Frame top view ...
Page 98: ...CABLE ROUTING 2 63 Frame top view ...
Page 100: ...CABLE ROUTING 2 65 Front brake right side view and left side view ...
Page 102: ...CABLE ROUTING 2 67 Rear brake ...
Page 104: ...CABLE ROUTING 2 69 ...
Page 137: ...PERIODIC MAINTENANCE 3 31 1 b c ...
Page 138: ...PERIODIC MAINTENANCE 3 32 ...
Page 328: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Page 335: ......
Page 336: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 341: ...IGNITION SYSTEM 8 6 ...
Page 342: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 348: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 351: ...CHARGING SYSTEM 8 16 ...
Page 352: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 356: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 362: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 365: ...COOLING SYSTEM 8 30 ...
Page 366: ...FUEL INJECTION SYSTEM 8 31 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 415: ...FUEL INJECTION SYSTEM 8 80 ...
Page 416: ...FUEL PUMP SYSTEM 8 81 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 419: ...FUEL PUMP SYSTEM 8 84 ...
Page 420: ...ELECTRICAL COMPONENTS 8 85 EAS27973 ELECTRICAL COMPONENTS 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 422: ...ELECTRICAL COMPONENTS 8 87 ...
Page 424: ...ELECTRICAL COMPONENTS 8 89 EAS27981 CHECKING THE SWITCHES 2 1 3 4 5 6 7 11 12 13 8 9 10 ...
Page 462: ...EVENT CODE TABLE 9 15 ...
Page 464: ......
Page 465: ......
Page 466: ......
Page 467: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 1 2013 09 20 13 52 03 ...
Page 468: ...FZ09E FZ09EC 2014 WIRING DIAGRAM 1RC 28197 10_W D indd 2 2013 09 20 13 52 04 ...