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CHAS
SHAFT DRIVE
EAS00726
ALIGNING THE FINAL DRIVE PINION GEAR
AND RING GEAR
NOTE:
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Aligning the final drive pinion gear and ring
gear is necessary when any of the following
parts are replaced:
• Final drive housing
• Ring gear bearing housing
• Any bearing
@
1. Select:
• final drive pinion gear shim(s)
1
• ring gear shim(s)
2
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a. Position the final drive pinion gear and the
ring gear with shims
1
and
2
. Calculate
the respective thicknesses from information
marked on the final drive housing and the
drive pinion gear.
1
Final drive pinion gear shim
2
Ring gear shim
3
Thrust washer
b. To find final drive pinion gear shim thickness
“A”, use the following formula:
Where:
a
= a numeral (positive or negative) on the
final drive pinion gear, to be divided by 100
and added to “84”. If there is not a numeral
available on the final drive pinion gear,
a
equals zero.
b
= a numeral on the final drive housing, to be
divided by 100 and added to “83”.
Example:
If the final drive pinion gear is marked “+01”
and the final drive housing is marked “50”:
A = (84 + 1/100) – (83 + 50/100)
= (84 + 0.01) – (83 + 0.50)
= 84.01 – 83.50
= 0.51
Final drive pinion gear shim thickness
A = (84 +
a
/100) – (83 +
b
/100)
Summary of Contents for FJR1300N 2001
Page 1: ...FJR1300 N 5JW1 AE1 SERVICEMANUAL 2001 ...
Page 2: ...FJR1300R 5JW9 AE1 SERVICE MANUAL 5JW 28197 20 ...
Page 3: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 54: ...SPEC 2 ...
Page 56: ...SPEC ...
Page 78: ...2 22 SPEC TIGHTENING TORQUES Cylinder head tightening sequence Crankcase tightening sequence ...
Page 85: ...2 29 SPEC 1 Crankshaft 2 Main axle 3 Drive axle OIL FLOW DIAGRAMS ...
Page 86: ...2 30 SPEC 1 Oil nozzle 2 Main gallery bolt 3 Crankshaft OIL FLOW DIAGRAMS ...
Page 87: ...2 31 SPEC 1 Main axle 2 Drive axle 3 Oil delivery pipe OIL FLOW DIAGRAMS ...
Page 88: ...2 32 SPEC 1 Exhaust camshaft 2 Oil check bolt 3 Intake camshaft OIL FLOW DIAGRAMS ...
Page 90: ...2 34 SPEC 1 Crank pin 2 Crankshaft OIL FLOW DIAGRAMS ...
Page 93: ...2 37 SPEC 1 Main axle 2 Drive axle 3 Middle drive shaft OIL FLOW DIAGRAMS ...
Page 94: ...2 38 SPEC COOLING SYSTEM DIAGRAMS 1 Radiator COOLING SYSTEM DIAGRAMS ...
Page 95: ...2 39 SPEC 1 Water jacket joint 2 Oil cooler COOLING SYSTEM DIAGRAMS ...
Page 97: ...2 41 SPEC 1 Coolant reservoir 2 Radiator 3 Water pump COOLING SYSTEM DIAGRAMS ...
Page 103: ...2 47 SPEC CABLE ROUTING 1 Tail brake light lead ...
Page 112: ......
Page 113: ...CHK ADJ 3 ...
Page 199: ......
Page 200: ...CHAS 4 ...
Page 293: ...4 91 CHAS 3 Install bearing 1 to the swingarm Installed depth a 4 0 mm SWINGARM ...
Page 315: ...ENG 5 ...
Page 319: ...ENG ...
Page 342: ...5 23 ENG CYLINDER HEAD 4 Tighten cylinder head bolts M6 1 T R 12 Nm 1 2 m kg ...
Page 445: ......
Page 446: ...COOL 6 ...
Page 448: ...COOL ...
Page 467: ...FI 7 ...
Page 469: ...FI ...
Page 514: ...ELEC 8 ...
Page 520: ...8 4 ELEC CHECKING SWITCH CONTINUITY ...
Page 552: ...8 36 ELEC LIGHTING SYSTEM ...
Page 583: ...TRBL SHTG 9 ...
Page 593: ......