Yamaha 2008 XVS11AWX Owner'S Manual Download Page 66 | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-18

6

EAU21992

Cast wheels (XVS11AWX)

To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.

●

The wheel rims should be checked
for cracks, bends, warpage or
damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.

●

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

●

Ride at moderate speeds after
changing a tire since the tire sur-
face must first be “broken in” for it
to develop its optimal characteris-
tics.

●

After repairing or replacing the rear
tire, tighten the valve stem nut and
locknut to the specified torques.

EAU22020

Adjusting the clutch lever free
play

The clutch lever free play should mea-
sure 5.0–10.0 mm (0.20–0.39 in) as
shown. Periodically check the clutch le-
ver free play and, if necessary, adjust it
as follows.

1. Loosen the locknut at the clutch le-

ver.

2. To increase the clutch lever free

play, turn the adjusting bolt in di-
rection (a). To decrease the clutch
lever free play, turn the adjusting
bolt in direction (b).

3. Tighten the locknut.

1. Valve stem nut
2. Valve stem locknut

Tightening torques:

Valve stem nut:

1.5 Nm (0.15 m·kgf, 1.08 ft·lbf)

Valve stem locknut:

3.0 Nm (0.30 m·kgf, 2.17 ft·lbf)

2

1

1. Locknut

2. Clutch lever free play adjusting bolt
3. Clutch lever free play

U3B822E0.book Page 18 Tuesday, May 15, 2007 10:37 AM

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Summary of Contents for 2008 XVS11AWX

Page 1: ...3B8 28199 22 XVS11X XVS11AWX OWNER S MANUAL ...

Page 2: ...U3B822E0 book Page 2 Tuesday May 15 2007 10 37 AM ...

Page 3: ...s to enjoy all advantages of your XVS11X XVS11AWX The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and others from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Y...

Page 4: ... If you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE Product and specifications are subject to change without notice The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or deat...

Page 5: ...R S MANUAL 2007 by Yamaha Motor Co Ltd 1st edition May 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U3B822E0 book Page 2 Tuesday May 15 2007 10 37 AM ...

Page 6: ... a cold engine XVS11AWX 5 2 Starting a warm engine 5 4 Shifting 5 4 Tips for reducing fuel consumption 5 5 Engine break in 5 5 Parking 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 Owner s tool kit 6 1 Periodic maintenance and lubrication chart 6 2 Removing and installing the panel 6 6 Checking the spark plugs 6 6 Engine oil 6 8 Final gear oil 6 9 Cleaning the air filter element 6 11 Adjusting the...

Page 7: ...cing the headlight bulb 6 30 Replacing a turn signal light bulb or the tail brake light bulb 6 31 Replacing the auxiliary light bulb XVS11AWX 6 31 Supporting the motorcycle 6 32 Troubleshooting 6 33 Troubleshooting chart 6 34 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Motorcycle noise regulatio...

Page 8: ...ents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for motorcycle accidents to oc cur Ride where other motoris...

Page 9: ...ace shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engi...

Page 10: ...tion when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspe...

Page 11: ... off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle near ...

Page 12: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 1 2 3 U3B822E0 book Page 5 Tuesday May 15 2007 10 37 AM ...

Page 13: ...ima di usare il veicolo leggete il manuale di istruzioni Lire le manuel du propriétaire avant d utiliser ce véhicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este vehículo lea el Manual del Propietario 5RU 21568 00 U3B822E0 book Page 6 Tuesday May 15 2007 10 37 AM ...

Page 14: ...absorber assembly spring preload adjusting ring page 3 17 5 Helmet holder page 3 15 6 Rear turn signal light page 6 31 7 Tail brake light page 6 31 8 Storage compartment page 3 16 9 Owner s tool kit page 6 1 10 Fuse box page 6 28 11 Engine oil level check window page 6 8 U3B822E0 book Page 1 Tuesday May 15 2007 10 37 AM ...

Page 15: ...assembly spring preload adjusting ring page 3 17 5 Helmet holder page 3 15 6 Rear turn signal light page 6 31 7 Tail brake light page 6 31 8 Storage compartment page 3 16 9 Owner s tool kit page 6 1 10 Fuse box page 6 28 11 Engine oil level check window page 6 8 U3B822E0 book Page 2 Tuesday May 15 2007 10 37 AM ...

Page 16: ... page 6 27 3 Main fuse page 6 28 4 Fuel tank page 3 9 5 Front turn signal light page 6 31 6 Main switch steering lock page 3 2 7 Air filter element page 6 11 8 Rear brake light switch page 6 20 9 Brake pedal page 3 9 U3B822E0 book Page 3 Tuesday May 15 2007 10 37 AM ...

Page 17: ...7 3 Main fuse page 6 28 4 Fuel tank page 3 9 5 Front turn signal light page 6 31 6 Main switch steering lock page 3 2 7 Air filter element page 6 11 8 Rear brake light switch page 6 20 9 Brake pedal page 3 9 U3B822E0 book Page 4 Tuesday May 15 2007 10 37 AM ...

Page 18: ...er page 3 8 2 Left handlebar switches page 3 6 3 Starter choke lever page 3 12 4 Speedometer unit page 3 6 5 Fuel tank cap page 3 9 6 Right handlebar switches page 3 6 7 Throttle grip page 6 13 8 Brake lever page 3 9 U3B822E0 book Page 5 Tuesday May 15 2007 10 37 AM ...

Page 19: ... DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and...

Page 20: ... lock the steering The various positions are described below EAU10471 Main switch steering lock XVS11AWX The main switch steering lock controls the ignition and lighting systems and is used to lock the steering NOTE Be sure to use the standard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place and only use it for ...

Page 21: ...ical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it W...

Page 22: ... the transmission is in the neutral position EAU11080 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAU11120 Oil level warning light This warning light comes on when the engine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then ...

Page 23: ...he immobi lizer system is still enabled NOTE This model is also equipped with a self diagnosis device for the immobilizer system If the immobilizer system is de fective the indicator light will start flash ing a pattern when the key is turned to ON When this occurs have a Yamaha dealer check the self diagno sis system However if the indicator light slowly flashes five times and then quickly flashe...

Page 24: ...P button again and hold it down for at least one second The trip meter can be used to estimate the dis tance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE This model is not equipped with a ta chometer however it has a built in speed limiter which prevents the en gine speed from exceeding approxi mately 6800 r min and the vehicle speed...

Page 25: ...to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions prior to starting the engine EAU12733 Hazard switch XVS11AWX With the key in the ON or posi tion use this switch to turn on the haz ard lights simult...

Page 26: ...EAU12870 Shift pedal XVS11X The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle EAU12880 Shift pedal XVS11AWX The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the ...

Page 27: ...on the brake pedal EAU13120 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 1 Brake lever 1 Brake pedal 1 B...

Page 28: ... and expands Avoid spilling fuel on the hot en gine CAUTION ECA10070 Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13332 CAUTION ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yam...

Page 29: ...s follows and shown in the il lustrations OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES 1 Pointed end positioned over OFF 1 Pointed end positio...

Page 30: ...n b to turn off the starter choke CAUTION ECA10990 Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If this occurs turn off the starter choke EAU14213 Seats XVS11X Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up To...

Page 31: ...ont of the rider seat into the seat hold ers as shown and then place the seat in the original position 2 Install the passenger seat holder and bolts 3 Install the passenger seat NOTE Make sure that the seats are properly secured before riding Tightening torque Passenger seat nut 13 Nm 1 3 m kgf 9 4 ft lbf 1 Projection 2 Seat holder 1 Bolt 2 Passenger seat holder 1 Projection 2 Seat holder U3B822E0...

Page 32: ...washer and nut and then tighten the nut to the specified torque Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolt and then pull the rider seat up To install the rider seat 1 Insert the projections on the front of the rider seat into the holders as shown place the seat in the origi nal position and then install the bolt 1 Nut 2 Washer Tightening torque Passenger seat...

Page 33: ...nsert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key WARNING EWA10160 Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of con trol and possibly an accident 1 Helmet holder 2 Unlock 1 Helmet holder 2 Unlock 1 2 U3B822E0 book Page 15 Tuesday May 15 2007 10 37 ...

Page 34: ...n it clockwise 2 Pull the storage compartment cov er out as shown To close the storage compartment 1 Place the storage compartment cover in its original position as shown 2 Turn the key counterclockwise re move it and then close the lock cover 1 Storage compartment cover 2 Storage compartment lock cover 1 Storage compartment lock 1 Storage compartment cover 1 Storage compartment cover U3B822E0 boo...

Page 35: ...lling the fastener out 3 Pull the ignitor unit panel out to the right 4 Remove the mudguard by remov ing each quick fastener XVS11X XVS11AWX 5 To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting ring in direction b NOTE Align the appropriate notch in the adjusti...

Page 36: ...s For prop er handling read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt to open the gas cylinder 1 Spring preload adjusting ring 2 Position indicator 3 Special wrench 1 Position indicator 2 Spring preload adjusting ...

Page 37: ...vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact th...

Page 38: ... in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARNING EW...

Page 39: ...er the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle s...

Page 40: ...equences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not ...

Page 41: ...r free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 19 6 20 6 21 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary ad...

Page 42: ...at operation is smooth Lubricate pedal pivoting points if necessary 6 23 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 24 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switc...

Page 43: ... pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 20 Never ride with the sidestand down 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to 3 Shift the transmission into the neu tral position NOTE When the transmiss...

Page 44: ...gine life always warm the engine up before starting off Never accelerate hard when the engine is cold 7 When the engine is warm turn the starter choke off NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off EAU32890 Starting and warming up a cold engine XVS11AWX In order for the ignition circuit cut off system to enable starting one of the following ...

Page 45: ...ng light again If the warning light does not come on when turning the key to ON or if it does not go off after starting the engine with sufficient engine oil have a Yamaha dealer check the elec trical circuit The engine trouble warning light should also come on when the key is turned to ON If the warning light does not come on when the key is turned to ON flashes or remains on after starting the e...

Page 46: ...smission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it CAUTION ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate ...

Page 47: ...g in traffic jams at traffic lights or at railroad crossings EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and ...

Page 48: ...uble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU17170 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or...

Page 49: ...ot familiar with mainte nance work have a Yamaha dealer do it for you EAU17450 Owner s tool kit The owner s tool kit is located inside the storage compartment See page 3 16 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque...

Page 50: ...O ITEM CHECK OR MAINTENANCE JOB ODOMETER READING 1000 km ANNUAL CHECK 1 10 20 30 40 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition 3 Spark plugs Check condition Clean and regap Replace 4 Valves Check valve clearance Adjust 5 Air filter element Clean Replace 6 Clutch Check operation Adjust 7 Front brake Check operation fluid level and vehicle for fluid leakage Repla...

Page 51: ...eering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 20000 km 16 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 17 Brake lever pivot shaft Lubricate with silicone grease 18 Brake pedal pivot shaft Lubricate with silicone grease 19 Clutch lever pivot shaft Lubricate with lithium soap based grease 20 Shift ped...

Page 52: ... oil filter element Replace 29 Final gear oil Check oil level and vehicle for oil leakage Change 30 Front and rear brake switches Check operation 31 Moving parts and ca bles Lubricate 32 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 33 Muffler and exhaust pipe Check the screw clamp for lo...

Page 53: ... or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U3B822E0 book Page 5 Tuesday May 15 2007 10 37 AM ...

Page 54: ... then install the bolt EAU19552 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remo...

Page 55: ...ecessary To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque NOTE If a torque wrench is not availab...

Page 56: ...e oil set tles and then check the oil level through the check window located at the bottom left side of the crank case NOTE The engine oil should be between the minimum and maximum level marks 4 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil 1 Start the engine warm it up for several minute...

Page 57: ...hicle 7 Turn the engine off and then check the oil level and correct it if necessary NOTE Have a Yamaha dealer replace the oil filter element at the intervals specified in the periodic maintenance and lubri cation chart EAU20022 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion...

Page 58: ...drain bolt and then tighten it to the specified torque 4 Add the recommended final gear oil to the brim of the filler hole NOTE GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 5 Install the oil filler bolt and then tighten it to the specified torque 6 Check the final gear case for oil leakage If oil is leaking check for the cause 1 Final gear oil drain bolt 2 Final gear ...

Page 59: ... remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 4 Insert the air filter element into the air filter case as shown CAUTION ECA10480 Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise...

Page 60: ...engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The engine should be warm before making this adjustment NOTE The engine is warm when it quickly responds to the throttle A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer to the spark plug lead ...

Page 61: ...ified in the periodic maintenance and lubrication chart EAU32771 Tires XVS11X To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires i e ...

Page 62: ...a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced NOTE The tire tread depth limits may differ from country to country Always comply with the local regulations WARNING EWA10560 It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The ...

Page 63: ...fe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with ...

Page 64: ...nly on both sides Adjust the suspension and tire air pressure with regard to the load Check the tire condition and air pressure before each ride Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have th...

Page 65: ... ap proved for this model by Yamaha Motor Co Ltd EAU21940 Spoke wheels XVS11X To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do no...

Page 66: ... the tire sur face must first be broken in for it to develop its optimal characteris tics After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torques EAU22020 Adjusting the clutch lever free play The clutch lever free play should mea sure 5 0 10 0 mm 0 20 0 39 in as shown Periodically check the clutch le ver free play and if necessary adjust it as fol...

Page 67: ...ssary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the adjusting screw in di rection a To decrease the brake lever free play turn the adjusting screw in direction b 3 Tighten the locknut WARNING EWA10630 After adjusting the brake lever free play check the free play and make sure that the brake is working properly A soft or spongy feelin...

Page 68: ... adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b EAU22321 Checking the front and rear brake pa...

Page 69: ...e system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make ...

Page 70: ... lubrication chart In addition have the oil seals of the master cylin ders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake hoses Replace every four years EAU23100 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked befo...

Page 71: ...ted at the intervals specified in the periodic maintenance chart EAU23132 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricants Brake pedal Silicone grease Shift pedal Lithium soap based grease all purpose grease U3B822E0 book Page 23 Tuesday M...

Page 72: ...al contact surfaces should be lubricated if necessary WARNING EWA10730 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap ...

Page 73: ...ition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smo...

Page 74: ...y support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart ...

Page 75: ...medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the batter...

Page 76: ...x which contains the fuses for the individual circuits is located in side the storage compartment See page 3 16 XVS11X XVS11AWX If a fuse is blown replace it as follows NOTE Include steps 1 3 and 8 9 only for the main fuse 1 Remove the rider seat See page 3 12 2 Remove the quick fasteners shown by pushing the center in with a screwdriver then pulling the fastener out 1 Backup fuse for odometer 2 S...

Page 77: ...amaha dealer check the electrical system 8 Place the ignitor unit panel in the original position and install the quick fasteners NOTE To install a quick fastener push its pin back so that it will protrude from the fas tener head then insert the fastener and push the protruding pin in until it is flush with the fastener head 9 Install the rider seat 1 Quick fastener 1 Ignitor unit panel 2 Spare mai...

Page 78: ...as cooled down 4 Place a new headlight bulb into po sition and then secure it with the bulb holder CAUTION ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened wit...

Page 79: ...d then turn it clock wise until it stops 4 Install the lens by installing the screws CAUTION ECA10680 Do not overtighten the screws oth erwise the lens may break EAU33411 Replacing the auxiliary light bulb XVS11AWX If the auxiliary light bulb burns out re place it as follows 1 Remove the headlight unit by re moving the screws 2 Remove the socket together with the bulb by pushing it in and turn ing...

Page 80: ...tand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the f...

Page 81: ...troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often infer...

Page 82: ...nition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over q...

Page 83: ...fler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and ...

Page 84: ...area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring 1...

Page 85: ...uitable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use EAU26230 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover CAUTION ECA10810 Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while i...

Page 86: ... the spark plugs and then install the spark plugs and the spark plug caps WARNING EWA10950 To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 7 Check and if necessary correct the tire air pressure and then lift t...

Page 87: ...ded engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter element replacement 3 00 L 3 17 US qt 2 64 Imp qt With oil filter element replacement 3 10 L 3 28 US qt 2 73 Imp qt Final gear oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 19 L 0 20 US qt 0 17 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only ...

Page 88: ...GESTONE EXEDRA G702 XVS11X BRIDGESTONE EXEDRA G546G Loading Maximum load XVS11AWX 203 kg 448 lb XVS11X 200 kg 441 lb Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 lb Front XVS11AWX 225 kPa 33 psi 2 25 kgf cm XVS11X 200 kPa 29 psi 2 00 kgf cm Rear XVS11AWX 250 kPa 36 psi 2 50 kgf cm XVS11X 225 kPa 33 psi 2 25 kgf cm Lo...

Page 89: ...wattage quantity Headlight 12 V 60 W 55 0 W 1 Tail brake light 12 V 5 0 W 21 0 W 1 Front turn signal light 12 V 21 0 W 2 Rear turn signal light 12 V 21 0 W 2 Auxiliary light XVS11AWX 12 V 4 0 W 1 Meter lighting 14 V 1 4 W 2 Neutral indicator light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Oil level warning light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Engine trouble warning...

Page 90: ... INFORMATION EAU26381 Key identification number XVS11X XVS11AWX The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided 1 Key identification number 1 Key ...

Page 91: ...AU26570 Motorcycle noise regulation for Australia TAMPERING WITH NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ult...

Page 92: ...9 1 Ignition circuit cut off system 3 20 Immobilizer system indicator light XVS11AWX 3 5 Immobilizer system XVS11AWX 3 1 Indicator and warning lights 3 4 K Key identification number 9 1 L Labels location of 1 5 Luggage strap holders 3 19 M Main switch steering lock XVS11AWX 3 2 Main switch steering lock XVS11X 3 2 Matte color caution 7 1 Model label 9 2 N Neutral indicator light 3 4 Noise regulati...

Page 93: ...ires XVS11AWX 6 15 Tires XVS11X 6 13 Tool kit 6 1 Troubleshooting 6 33 Troubleshooting chart 6 34 Turn signal indicator light 3 4 Turn signal light bulb or tail brake light bulb replacing 6 31 Turn signal switch 3 7 V Valve clearance 6 13 Vehicle identification number 9 1 W Wheel bearings checking 6 26 Wheels XVS11AWX 6 18 Wheels XVS11X 6 17 U3B822E0 book Page 2 Tuesday May 15 2007 10 37 AM ...

Page 94: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 95: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 96: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2007 05 0 3 1 CR E ...

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