ENGINE
3-16
4. Install:
• Air filter case cover
CAUTION:
ECA14400
Never operate the engine without the air fil-
ter element installed. Unfiltered air will
cause rapid wear of engine parts and may
damage the engine. Operating the engine
without the air filter element will also affect
throttle bodies synchronization, leading to
poor engine performance and possible
overheating.
NOTE:
When installing the air filter element into the air
filter case cover, make sure that the sealing
surfaces are aligned to prevent any air leaks.
5. Install:
• Fuel tank
Refer to "FUEL TANK" on page 7-1.
• Rider and passenger seat
Refer to "GENERAL CHASSIS" on page 4-
1.
EAS21010
CHECKING THE THROTTLE BODY JOINTS
The following procedure applies to all of the
throttle body joints and intake manifolds.
1. Remove:
• Throttle bodies
Refer to "THROTTLE BODIES" on page 7-
4.
2. Check:
• Throttle body joints “1”
Cracks/damage
→
Replace.
3. Install:
• Throttle bodies
Refer to "THROTTLE BODIES" on page 7-
4.
EAS21030
CHECKING THE FUEL LINE
The following procedure applies to all of the
fuel, vacuum and breather hoses.
1. Remove:
• Rider and passenger seat
Refer to "GENERAL CHASSIS" on page 4-
1.
• Fuel tank
Refer to "FUEL TANK" on page 7-1.
2. Check:
• Fuel hose “1”
• Vacuum hose “2”
• Breather hose “3”
Cracks/damage
→
Replace.
Loose connection
→
Connect properly.
NOTE:
Before removing the fuel hoses, place a few
rags in the area under where it will be
removed.
CAUTION:
ECA14940
Make sure the fuel tank breather hose is
routed correctly.
3. Install:
• Fuel tank
Refer to "FUEL TANK" on page 7-1.
• Rider and passenger seat
Refer to "GENERAL CHASSIS" on page 4-
1.
CAUTION:
ECS2D002
To install the fuel tank, check that the
breather hose is not folded or pinched by
the fuel tank.
EAS21070
CHECKING THE CRANKCASE BREATHER
HOSE
1. Remove:
• Rider and passenger seat
Refer to "GENERAL CHASSIS" on page 4-
1.
• Fuel tank
Summary of Contents for 2006 FZ1-N
Page 1: ...2006 2D1 28197 E0 FZ1 N V FZ1 S V SERVICE MANUAL ...
Page 6: ......
Page 8: ......
Page 26: ...SPECIAL TOOLS 1 17 ...
Page 43: ...TIGHTENING TORQUES 2 16 ...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Main axle 2 Oil delivery pipe 3 Drive axle ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Cylinder head 2 Crankshaft ...
Page 62: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 36 1 Water pump 2 Radiator 3 Radiator fan ...
Page 64: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 38 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 66: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING ...
Page 68: ...CABLE ROUTING 2 41 ...
Page 70: ...CABLE ROUTING 2 43 ...
Page 72: ...CABLE ROUTING 2 45 ...
Page 74: ...CABLE ROUTING 2 47 ...
Page 76: ...CABLE ROUTING 2 49 ...
Page 78: ...CABLE ROUTING 2 51 ...
Page 80: ...CABLE ROUTING 2 53 ...
Page 82: ...CABLE ROUTING 2 55 ...
Page 85: ......
Page 122: ...ELECTRICAL SYSTEM 3 37 A FZ1 N B FZ1 S ...
Page 125: ......
Page 144: ...REAR WHEEL 4 19 WARNING EWA13500 Make sure the brake hose is routed prop erly ...
Page 199: ...CHECKING THE TRANSMISSION 5 91 INSTALLING THE TRANSMISSION 5 92 ...
Page 305: ...WATER PUMP 6 13 ...
Page 324: ......
Page 325: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 329: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 335: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 336: ...CHARGING SYSTEM 8 12 2 Rectifier regulator 3 A C magneto 6 Fuse main 7 Battery ...
Page 338: ...CHARGING SYSTEM 8 14 ...
Page 339: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM FZ1 N ...
Page 341: ...LIGHTING SYSTEM 8 17 ET2D1026 CIRCUIT DIAGRAM FZ1 S ...
Page 345: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 354: ...COOLING SYSTEM 8 30 ...
Page 355: ...FUEL INJECTION SYSTEM 8 31 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 399: ...FUEL PUMP SYSTEM 8 75 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 402: ...FUEL PUMP SYSTEM 8 78 ...
Page 403: ...IMMOBILIZER SYSTEM 8 79 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 411: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 412: ...IMMOBILIZER SYSTEM 8 88 ...
Page 413: ...ELECTRICAL COMPONENTS 8 89 EAS27970 ELECTRICAL COMPONENTS ...
Page 415: ...ELECTRICAL COMPONENTS 8 91 ...
Page 417: ...ELECTRICAL COMPONENTS 8 93 EAS27980 CHECKING THE SWITCHES ...
Page 437: ...ELECTRICAL COMPONENTS 8 113 ...
Page 445: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...