CABLE ROUTING
2-42
1. Wire harness
2. Right handlebar switch lead
3. Throttle cable
4. Radiator inlet hose
5. Wire guide
6. Brake fluid reservoir hose
7. Fuel tank breather hose
8. EXUP cable wire bending attachment
9. EXUP cables
10.Rear brake light switch lead
11.Radiator fan motor lead (Right)
12.Coolant reservoir tank hose
13.Brake hose
14.Clutch cable
15.Radiator stay
16.Throttle cable (return side)
17.Throttle cable (pull side)
18.Frame
19.Rear brake light switch stay
20.Footrest bracket (Right)
21.Rear brake light switch
A. Wire is connected to the meter.
B. Clamp the brake hose to the stay assem-
bly. Clamping position should be 5 mm
(0.20 in) or more away and less than 10
mm (0.39 in) from the top end of the brake
hose protector. Cut the tip to be between 2
to 4 mm (0.08 to 0.16 in).
C. To the throttle bodies
D. Clamp the coolant reservoir hose and radi-
ator inlet hose. Point the clamp opening to
the outside of the vehicle and the tip of the
clamp to the front upper side of the vehicle,
and pay attention so that the tip does not
protrude from the radiator cover.
E. Route the fuel tank breather hose by the
wire guide. The white paint position of the
hose shall be lower than the wire guide.
F. To the EXUP
G. Pass the fuel tank breather hose, and
EXUP cable through the wire guide of the
rear brake light switch stay.
H. The clamp position shall be at the center of
bending section of the brake fluid reservoir
hose as shown in the illustration.
I. Bind the two EXUP cables with the clamp.
For the clamping position, a part of the
clamp should be located within a range of
10 mm (0.39 in) from the end of wire bend-
ing attachment. Any direction of the clamp
opening can be accepted.
J. To the wire harness
K. To the coolant reservoir tank
L. Route the radiator fan motor lead (right) so
that there is no slack as much as possible
in this section.
M. Pass the radiator fan motor lead (right)
above the coolant reservoir hose and route
it to the inside of the frame.
N. Pass the coolant reservoir hose to the vehi-
cle inner side of the radiator inlet hose and
route it to the lower outside of the vehicle of
the thermostat assembly.
O. Route in the concavity section of the radia-
tor stay.
P. Route the wire guide of the radiator stay as
shown in the illustration. (Twisting not
allowed)
Q. The outside of the vehicle.
R. The inside of the vehicle.
S. The front side of the vehicle.
T. Point the clamp head to the outside of the
vehicle and fit it so that the band tip is posi-
tioned at the vehicle front side.
U. Pass the fuel tank breather hose through
the guide wire of the sidestand bracket.
Make sure to place the white paint position
of the hose lower than the guide wire.
Summary of Contents for 2006 FZ1-N
Page 1: ...2006 2D1 28197 E0 FZ1 N V FZ1 S V SERVICE MANUAL ...
Page 6: ......
Page 8: ......
Page 26: ...SPECIAL TOOLS 1 17 ...
Page 43: ...TIGHTENING TORQUES 2 16 ...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Main axle 2 Oil delivery pipe 3 Drive axle ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Cylinder head 2 Crankshaft ...
Page 62: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 36 1 Water pump 2 Radiator 3 Radiator fan ...
Page 64: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 38 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 66: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING ...
Page 68: ...CABLE ROUTING 2 41 ...
Page 70: ...CABLE ROUTING 2 43 ...
Page 72: ...CABLE ROUTING 2 45 ...
Page 74: ...CABLE ROUTING 2 47 ...
Page 76: ...CABLE ROUTING 2 49 ...
Page 78: ...CABLE ROUTING 2 51 ...
Page 80: ...CABLE ROUTING 2 53 ...
Page 82: ...CABLE ROUTING 2 55 ...
Page 85: ......
Page 122: ...ELECTRICAL SYSTEM 3 37 A FZ1 N B FZ1 S ...
Page 125: ......
Page 144: ...REAR WHEEL 4 19 WARNING EWA13500 Make sure the brake hose is routed prop erly ...
Page 199: ...CHECKING THE TRANSMISSION 5 91 INSTALLING THE TRANSMISSION 5 92 ...
Page 305: ...WATER PUMP 6 13 ...
Page 324: ......
Page 325: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 329: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 335: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 336: ...CHARGING SYSTEM 8 12 2 Rectifier regulator 3 A C magneto 6 Fuse main 7 Battery ...
Page 338: ...CHARGING SYSTEM 8 14 ...
Page 339: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM FZ1 N ...
Page 341: ...LIGHTING SYSTEM 8 17 ET2D1026 CIRCUIT DIAGRAM FZ1 S ...
Page 345: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 354: ...COOLING SYSTEM 8 30 ...
Page 355: ...FUEL INJECTION SYSTEM 8 31 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 399: ...FUEL PUMP SYSTEM 8 75 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 402: ...FUEL PUMP SYSTEM 8 78 ...
Page 403: ...IMMOBILIZER SYSTEM 8 79 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 411: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 412: ...IMMOBILIZER SYSTEM 8 88 ...
Page 413: ...ELECTRICAL COMPONENTS 8 89 EAS27970 ELECTRICAL COMPONENTS ...
Page 415: ...ELECTRICAL COMPONENTS 8 91 ...
Page 417: ...ELECTRICAL COMPONENTS 8 93 EAS27980 CHECKING THE SWITCHES ...
Page 437: ...ELECTRICAL COMPONENTS 8 113 ...
Page 445: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...