PERIODIC MAINTENANCE
3-2
13
Drive chain
• Check chain slack, alignment and
condition.
• Adjust and lubricate chain with a
special O-ring chain lubricant thor-
oughly.
Every 1000 km and after wash-
ing the motorcycle or riding in
the rain
14
*
Steering bear-
ings
• Check bearing play and steering for
roughness.
✓
✓
✓
✓
✓
• Lubricate with lithium-soap-based
grease.
Every 20000 km
15
*
Chassis fasten-
ers
• Make sure that all nuts, bolts and
screws are properly tightened.
✓
✓
✓
✓
✓
16
Sidestand
• Check operation.
• Lubricate.
✓
✓
✓
✓
✓
17
*
Sidestand
switch
• Check operation.
✓
✓
✓
✓
✓
✓
18
*
Front fork
• Check operation and for oil leakage.
✓
✓
✓
✓
19
*
Shock
absorber
assembly
• Check operation and shock absorber
for oil leakage.
✓
✓
✓
✓
20
*
Rear suspen-
sion relay arm
and connect-
ing arm pivot-
ing points
• Check operation.
✓
✓
✓
✓
21
*
Fuel injection
• Adjust engine idling speed and syn-
chronization.
✓
✓
✓
✓
✓
✓
22
Engine oil
• Change.
• Check oil level and vehicle for oil
leakage.
✓
✓
✓
✓
✓
✓
23
Engine oil filter
cartridge
• Replace.
✓
✓
✓
24
*
Cooling system
• Check coolant level and vehicle for
coolant leakage.
✓
✓
✓
✓
✓
• Change.
Every 3 years
25
*
Front and rear
brake switches
• Check operation.
✓
✓
✓
✓
✓
✓
26
Moving parts
and cables
• Lubricate.
✓
✓
✓
✓
✓
27
*
Throttle grip
housing and
cable
• Check operation and free play.
• Adjust the throttle cable free play if
necessary.
• Lubricate the throttle grip housing
and cable.
✓
✓
✓
✓
✓
NO.
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER READ-
ING (X 1000 km)
Annual
check
1
10
20
30
40
Summary of Contents for 2006 FZ1-N
Page 1: ...2006 2D1 28197 E0 FZ1 N V FZ1 S V SERVICE MANUAL ...
Page 6: ......
Page 8: ......
Page 26: ...SPECIAL TOOLS 1 17 ...
Page 43: ...TIGHTENING TORQUES 2 16 ...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Main axle 2 Oil delivery pipe 3 Drive axle ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Cylinder head 2 Crankshaft ...
Page 62: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 36 1 Water pump 2 Radiator 3 Radiator fan ...
Page 64: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 38 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 66: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING ...
Page 68: ...CABLE ROUTING 2 41 ...
Page 70: ...CABLE ROUTING 2 43 ...
Page 72: ...CABLE ROUTING 2 45 ...
Page 74: ...CABLE ROUTING 2 47 ...
Page 76: ...CABLE ROUTING 2 49 ...
Page 78: ...CABLE ROUTING 2 51 ...
Page 80: ...CABLE ROUTING 2 53 ...
Page 82: ...CABLE ROUTING 2 55 ...
Page 85: ......
Page 122: ...ELECTRICAL SYSTEM 3 37 A FZ1 N B FZ1 S ...
Page 125: ......
Page 144: ...REAR WHEEL 4 19 WARNING EWA13500 Make sure the brake hose is routed prop erly ...
Page 199: ...CHECKING THE TRANSMISSION 5 91 INSTALLING THE TRANSMISSION 5 92 ...
Page 305: ...WATER PUMP 6 13 ...
Page 324: ......
Page 325: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 329: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 335: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 336: ...CHARGING SYSTEM 8 12 2 Rectifier regulator 3 A C magneto 6 Fuse main 7 Battery ...
Page 338: ...CHARGING SYSTEM 8 14 ...
Page 339: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM FZ1 N ...
Page 341: ...LIGHTING SYSTEM 8 17 ET2D1026 CIRCUIT DIAGRAM FZ1 S ...
Page 345: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 354: ...COOLING SYSTEM 8 30 ...
Page 355: ...FUEL INJECTION SYSTEM 8 31 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 399: ...FUEL PUMP SYSTEM 8 75 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 402: ...FUEL PUMP SYSTEM 8 78 ...
Page 403: ...IMMOBILIZER SYSTEM 8 79 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 411: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 412: ...IMMOBILIZER SYSTEM 8 88 ...
Page 413: ...ELECTRICAL COMPONENTS 8 89 EAS27970 ELECTRICAL COMPONENTS ...
Page 415: ...ELECTRICAL COMPONENTS 8 91 ...
Page 417: ...ELECTRICAL COMPONENTS 8 93 EAS27980 CHECKING THE SWITCHES ...
Page 437: ...ELECTRICAL COMPONENTS 8 113 ...
Page 445: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...