TIGHTENING TORQUES
2-18
Rear brake hose holder screw
M6
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
Fuel tank bolt (front)
M6
3
7 Nm (0.7 m·kg, 5.1 ft·lb)
Fuel tank bolt (rear)
M6
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Fuel tank bracket screw
M6
4
7 Nm (0.7 m·kg, 5.1 ft·lb)
Fuel tank cap bolt
M5
5
6 Nm (0.6 m·kg, 4.3 ft·lb)
Fuel pump bolt
M5
6
4 Nm (0.4 m·kg, 2.9 ft·lb)
Seat lock assembly nut
M6
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
Mud guard assembly bolt
M8
4
16 Nm (1.6 m·kg, 12 ft·lb)
License plate light screw
M5
2
4 Nm (0.4 m·kg, 2.9 ft·lb)
Rear reflector nut
M5
2
4 Nm (0.4 m·kg, 2.9 ft·lb)
Mud guard assembly bracket
screw
M5
6
2 Nm (0.2 m·kg, 1.4 ft·lb)
Tail/brake light bracket bolt
M8
3
16 Nm (1.6 m·kg, 12 ft·lb)
Rear fender bracket bolt
M6
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
Seat bracket bolt
M6
4
7 Nm (0.7 m·kg, 5.1 ft·lb)
Exhaust pipe assembly bracket
bolt
M8
2
20 Nm (2.0 m·kg, 14 ft·lb)
Side cover screw
M6
2
4 Nm (0.4 m·kg, 2.9 ft·lb)
Lean angle sensor bolt
M4
2
2 Nm (0.2 m·kg, 1.4 ft·lb)
Coolant reserver tank bolt
M6
1
5 Nm (0.5 m·kg, 3.6 ft·lb)
Front wheel axle shaft
M18
1
72 Nm (7.2 m·kg, 52 ft·lb)
Front wheel axle pinch bolt
M8
1
23 Nm (2.3 m·kg, 17 ft·lb)
Front brake caliper bolt
M10
4
40 Nm (4.0 m·kg, 29 ft·lb)
Front brake disc screw
M6
10
18 Nm (1.8 m·kg, 13 ft·lb)
Brake caliper bleed screw
M8
3
5 Nm (0.5 m·kg, 3.6 ft·lb)
Rear wheel axle nut
M24
1
150 Nm (15.0 m·kg, 108 ft·lb)
Rear brake disc screw
M8
5
30 Nm (3.0 m·kg, 22 ft·lb)
Rear brake caliper bolt (front)
M12
1
27 Nm (2.7 m·kg, 20 ft·lb)
Rear brake caliper bolt (rear)
M8
1
22 Nm (2.2 m·kg, 16 ft·lb)
Rear wheel sprocket nut
M10
6
100 Nm (10.0 m·kg, 72 ft·lb)
Drive chain adjusting locknut
M8
2
16 Nm (1.6 m·kg, 12 ft·lb)
Rear brake hose union bolt
M10
2
30 Nm (3.0 m·kg, 22 ft·lb)
Sidestand nut
M10
1
48 Nm (4.8 m·kg, 35 ft·lb)
Sidestand bracket bolt
M10
2
63 Nm (6.3 m·kg, 46 ft·lb)
Sidestand switch bolt
M5
2
4 Nm (0.4 m·kg, 2.9 ft·lb)
Footrest bracket bolt
M8
4
30 Nm (3.0 m·kg, 22 ft·lb)
Rear brake fluid reserver tank bolt
M5
1
4 Nm (0.4 m·kg, 2.9 ft·lb)
Rear brake master cylinder bolt
M8
2
23 Nm (2.3 m·kg, 17 ft·lb)
Centerstand nut (FZ1-S)
M10
2
56 Nm (5.6 m·kg, 41 ft·lb)
Centerstand bracket nut (FZ1-S)
M10
4
55 Nm (5.5 m·kg, 40 ft·lb)
Centerstand bracket adapter bolt
(FZ1-S)
M10
2
73 Nm (7.3 m·kg, 53 ft·lb)
Footrest bolt
M10
4
55 Nm (5.5 m·kg, 40 ft·lb)
Throttle cable adjust nut
M6
2
4 Nm (0.4 m·kg, 2.9 ft·lb)
Item
Thread
size
Q’ty
Tightening torque
Remarks
Summary of Contents for 2006 FZ1-N
Page 1: ...2006 2D1 28197 E0 FZ1 N V FZ1 S V SERVICE MANUAL ...
Page 6: ......
Page 8: ......
Page 26: ...SPECIAL TOOLS 1 17 ...
Page 43: ...TIGHTENING TORQUES 2 16 ...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Main axle 2 Oil delivery pipe 3 Drive axle ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Cylinder head 2 Crankshaft ...
Page 62: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 36 1 Water pump 2 Radiator 3 Radiator fan ...
Page 64: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 38 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 66: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING ...
Page 68: ...CABLE ROUTING 2 41 ...
Page 70: ...CABLE ROUTING 2 43 ...
Page 72: ...CABLE ROUTING 2 45 ...
Page 74: ...CABLE ROUTING 2 47 ...
Page 76: ...CABLE ROUTING 2 49 ...
Page 78: ...CABLE ROUTING 2 51 ...
Page 80: ...CABLE ROUTING 2 53 ...
Page 82: ...CABLE ROUTING 2 55 ...
Page 85: ......
Page 122: ...ELECTRICAL SYSTEM 3 37 A FZ1 N B FZ1 S ...
Page 125: ......
Page 144: ...REAR WHEEL 4 19 WARNING EWA13500 Make sure the brake hose is routed prop erly ...
Page 199: ...CHECKING THE TRANSMISSION 5 91 INSTALLING THE TRANSMISSION 5 92 ...
Page 305: ...WATER PUMP 6 13 ...
Page 324: ......
Page 325: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 329: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 335: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 336: ...CHARGING SYSTEM 8 12 2 Rectifier regulator 3 A C magneto 6 Fuse main 7 Battery ...
Page 338: ...CHARGING SYSTEM 8 14 ...
Page 339: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM FZ1 N ...
Page 341: ...LIGHTING SYSTEM 8 17 ET2D1026 CIRCUIT DIAGRAM FZ1 S ...
Page 345: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 354: ...COOLING SYSTEM 8 30 ...
Page 355: ...FUEL INJECTION SYSTEM 8 31 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 399: ...FUEL PUMP SYSTEM 8 75 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 402: ...FUEL PUMP SYSTEM 8 78 ...
Page 403: ...IMMOBILIZER SYSTEM 8 79 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 411: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 412: ...IMMOBILIZER SYSTEM 8 88 ...
Page 413: ...ELECTRICAL COMPONENTS 8 89 EAS27970 ELECTRICAL COMPONENTS ...
Page 415: ...ELECTRICAL COMPONENTS 8 91 ...
Page 417: ...ELECTRICAL COMPONENTS 8 93 EAS27980 CHECKING THE SWITCHES ...
Page 437: ...ELECTRICAL COMPONENTS 8 113 ...
Page 445: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...