FRONT FORK
4-55
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Remove the rod puller and adapter.
b. Install the nut.
c. Install the fork spring and spacer.
NOTE:
Install the spring with the smaller pitch “a” fac-
ing up “A”.
d. Press down in the spacer with the fork
spring compressor “1”
e. Pull up the rod puller and install the rod
holder “2” between the damper adjusting
rod locknut “3” and the spacer “4”.
NOTE:
Use the side of the rod holder that is marked
“B”.
f.
Remove the rod puller and the rod puller
attachment.
g. Install the nut “1” and position it as speci-
fied “b”.
h. Set the cap bolt distance “c” to specifica-
tion.
i.
Inatall the damper adjusting rod and cap
bolt, and then finger tighten the cap bolt.
j.
Hold the cap bolt and tighten the damper
adjusting rod locknut to specification.
k. Remove the rod holder and fork spring
compressor.
Fork spring compressor
90890-01441
YM-01441
Rod holder
90890-01434
Damper rod holder double
ended
YM-01434
Distance “b”
12 mm (0.47 in)
Distance “c”
13 mm (0.51 in)
Damper adjusting rod locknut
15 Nm (1.5 m·kg, 11 ft·lb)
Summary of Contents for 2006 FZ1-N
Page 1: ...2006 2D1 28197 E0 FZ1 N V FZ1 S V SERVICE MANUAL ...
Page 6: ......
Page 8: ......
Page 26: ...SPECIAL TOOLS 1 17 ...
Page 43: ...TIGHTENING TORQUES 2 16 ...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Main axle 2 Oil delivery pipe 3 Drive axle ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Cylinder head 2 Crankshaft ...
Page 62: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 36 1 Water pump 2 Radiator 3 Radiator fan ...
Page 64: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 38 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 66: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING ...
Page 68: ...CABLE ROUTING 2 41 ...
Page 70: ...CABLE ROUTING 2 43 ...
Page 72: ...CABLE ROUTING 2 45 ...
Page 74: ...CABLE ROUTING 2 47 ...
Page 76: ...CABLE ROUTING 2 49 ...
Page 78: ...CABLE ROUTING 2 51 ...
Page 80: ...CABLE ROUTING 2 53 ...
Page 82: ...CABLE ROUTING 2 55 ...
Page 85: ......
Page 122: ...ELECTRICAL SYSTEM 3 37 A FZ1 N B FZ1 S ...
Page 125: ......
Page 144: ...REAR WHEEL 4 19 WARNING EWA13500 Make sure the brake hose is routed prop erly ...
Page 199: ...CHECKING THE TRANSMISSION 5 91 INSTALLING THE TRANSMISSION 5 92 ...
Page 305: ...WATER PUMP 6 13 ...
Page 324: ......
Page 325: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 329: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 335: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 336: ...CHARGING SYSTEM 8 12 2 Rectifier regulator 3 A C magneto 6 Fuse main 7 Battery ...
Page 338: ...CHARGING SYSTEM 8 14 ...
Page 339: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM FZ1 N ...
Page 341: ...LIGHTING SYSTEM 8 17 ET2D1026 CIRCUIT DIAGRAM FZ1 S ...
Page 345: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 354: ...COOLING SYSTEM 8 30 ...
Page 355: ...FUEL INJECTION SYSTEM 8 31 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 399: ...FUEL PUMP SYSTEM 8 75 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 402: ...FUEL PUMP SYSTEM 8 78 ...
Page 403: ...IMMOBILIZER SYSTEM 8 79 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 411: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 412: ...IMMOBILIZER SYSTEM 8 88 ...
Page 413: ...ELECTRICAL COMPONENTS 8 89 EAS27970 ELECTRICAL COMPONENTS ...
Page 415: ...ELECTRICAL COMPONENTS 8 91 ...
Page 417: ...ELECTRICAL COMPONENTS 8 93 EAS27980 CHECKING THE SWITCHES ...
Page 437: ...ELECTRICAL COMPONENTS 8 113 ...
Page 445: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...