Yale Lift-Tech SHAW-BOX Operation, Service & Parts Manual Download | Manualshive

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Page 11

INSPECTION SCHEDULE AND MAINTENANCE REPORT

HOIST SERIAL NO. (MFGRS) _______________________

CUSTOMER CRANE IDENTITY NO. _______________________

RATED LOAD _________________

LOCATION IN PLANT __________________________________

TYPE ________________________

THIS INSPECTION IS

MONTHLY

#

ANNUAL

#

VOLTAGE _____________________

SEMI-ANNUAL

#

INSPECTED BY: ________________

DATE _____________

*

Recom-

CONDITION

COMPONENT, UNIT OR PART

mended

(Check column best indicating condition when

CORRECTIVE ACTION

and location

Inspection

part or unit is inspected. Use note column to

NOTES

Interval

the right if condition is not listed below.)

COMPONENT,

UNIT OR

PART

(Indicate corrective action taken during inspection and note date. For
corrective action to be done after inspection, a designated person must
determine that the existing deficiency does not constitute a safety hazard
before allowing unit to operate. When corrective action is completed,
describe and note date in this column.)

Typical Inspection Schedule and Maintenance Report form.
User must adjust inspection interval and components to suit his individual conditions and usage.

12375B

Monthl

y

Good

HOIST

L

O

C

A

T

ION

*

See text for DAILY & WEEKLY REQUIREMENTS.

SIGNED & DATED REPORT REQUIRED – OSHA.

INSPECTION INTERVAL.

X MAGNETIC PARTICLE OR EQUIVALENT EXAMINATION REQUIRED.

TROLLEY

R

UNW

A

Y

S

RESIST

ORS

MISC.

DATE

Motor

Motor Brake

Mechanical Load Brake

Overload Clutch

Couplings

Gears, Shafts & Bearings

Upper Block

Lower Block

Hook & Throat Opening

X

Record Hook Throat Opening

Hoist Rope

Rope Drum

Guards

Limit Switch

Pushbutton

Wiring

Motor

Brake (when so equipped)

Couplings

Gears, Shafts & Bearings

Frame

Wheels

Bumpers

Guards

Conductors

Collectors

Hoist

Trolley

Monorail Joints

Monorail

Main Conductors

Main Collectors

General Condition

Load Attachment Chains

Rope Slings & Connections

Change Gearcase Lub.

Grounding Faults

CONTR

O

L

S

TA

TION OR

PUSH B

U

T

T

ON

Ann

ual

Semi-Ann

ual

Adjustment

Required

Repair Required

(Loose Parts or

Wires)

Replacement

Required

(Worn or Damaged)

Lubrication

Required

(Low Oil or Grease,

Rust or Corrosion)

Cleaning or

P

ainting Required

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Summary of Contents for SHAW-BOX

Page 1: ... CLUTCH MODELS RATED LOADS THRU 25 TONS Before installing hoist fill in the information below Refer to the Hoist and Motor data plates Model No _______________ Serial No _______________ Purchase Date ___________ Voltage _________________ Rated Load ______________ July 2003 COPYRIGHT 2003 Yale Lift Tech division of Columbus McKinnon Corporation Part No 113533 60 ...

Page 2: ... Catalog Number which is found on the nameplate attached to motor end of hoist Figure 4 1 For your convenience a space has been provided on the front cover of this Manual for entering this information We recommend that you fill it out immediately so it is readily at hand when needed Figure 1 1 Cutaway View of Standard Series 700 SHAW BOX Electric Hoist This cutaway view illustrates the high qualit...

Page 3: ...ph 5 6 Inspect Mechanical Load Brake and Gearing 12 Paragraph 5 7 Inspect Rope Drum and Shaft 14 Paragraph 5 8 Rope Inspection Replacement Maintenance 14 Paragraph 5 9 Rope Reeving 15 Paragraph 5 10 Testing Hoist 20 SECTION VI TROUBLESHOOTING CHART 20 SECTION VII ADJUSTMENTS Paragraph 7 1 Mechanical Load Brake 22 Paragraph 7 2 Motor Brake Adjustment 22 Paragraph 7 3 Block Operated Limit Switch 22 ...

Page 4: ... BOX Series 700 electric hoists are lubricated and tested before being shipped from the factory To place hoist in service attach a suitable suspension Paragraph 2 2 connect to electrical service Paragraph 2 3 and perform pre operation tests and checks Paragraph 2 4 Before attempting installation of hoist or trolley the main power switch must be locked in the open position off WARNING Design and in...

Page 5: ...wing proper wheel and washer spacing 2 3 CONNECTING HOIST TO ELECTRICAL SERVICE Electrical service to the hoist may be power cable or a guarded system having sliding shoe or wheel type collectors a Follow national state and local electrical codes when providing electrical service to the hoist Power supply to the hoist and or trolley must be the same voltage frequency and phase that is specified on...

Page 6: ...hematic Diagrams of Upper Limit Stop Arrangement On three phase hoists it is possible to have Reverse Phasing causing the lower block to lower when the Up button is depressed When this condition exists the automatic limit stop switch is inoperative and hoist operation will be dangerous WARNING If any push button binds or sticks in any position DO NOT TURN POWER ON determine the cause and correct t...

Page 7: ...erator s responsibility Listed below are some basic rules that can make an operator aware of dangerous practices to avoid and precautions to take for his own safety and the safety of others Observance of these rules in addition to frequent examinations and periodic inspection of the equipment may save injury to personnel and damage to equipment a DO read ANSI B30 16 Safety Standard for Overhead Ho...

Page 8: ...re recommended The reason for this is that on hoists installed out of doors and in unheated areas a cold test oil is required in cold below freezing climates making seasonal changes necessary 4 2 CHANGE GEARCASE OIL Figure 4 1 a Remove oil drain plug from bottom of gearcase and drain out oil b Flush out hoisting using kerosene Reinstall drain plug c Remove oil level plug from front of gearcase cov...

Page 9: ...hown on page 11 of this manual is a recommended Inspection Schedule and Maintenance Report form which lists various components of the hoist The form also includes trolley components runway components and miscellaneous items This form is suggested as a guide for written inspection reports Inspections are recommended each month and should be performed thoroughly enough to inform the hoist user of de...

Page 10: ... c Make certain that rope guide is not bent loose or otherwise distorted guide must have close clearance to sheave flange to keep rope in sheave grooves d Check hoist suspension bolts on lug suspended hoists make certain that bolts are secure properly tightened and free from damage e Check hoist suspension bolts on trolley mounted hoists Make certain that bolts are secure properly tightened and fr...

Page 11: ... and note date in this column Typical Inspection Schedule and Maintenance Report form User must adjust inspection interval and components to suit his individual conditions and usage 12375B Monthly Good HOIST LOCATION See text for DAILY WEEKLY REQUIREMENTS SIGNED DATED REPORT REQUIRED OSHA INSPECTION INTERVAL X MAGNETIC PARTICLE OR EQUIVALENT EXAMINATION REQUIRED TROLLEY RUNWAYS RESISTORS MISC DATE...

Page 12: ...e brake and cover only if further disassembly to check friction surfaces and hub spline is not required at this time Refer to MOTOR BRAKE ADJUSTMENT paragraph 7 2 for adjusting instructions For further disassembly proceed to step f f To check motor brake friction surfaces Figure 5 3 drain oil from gearcase Disconnect solenoid coil leads Remove hex head cap screws securing gearcase cover to gearcas...

Page 13: ...lange assembly 6 Check condition of all parts for evidence of wear or damage Replace worn or damaged parts 7 Reinstall in reverse procedure from disassembly making certain helix is seated and that retaining plates are properly seated in groove on shaft spline Figure 5 5 d To disassemble and inspect mechanical load brake with overload clutch either in or removed from hoist proceed as follows 1 Remo...

Page 14: ...an be made to overload clutch if your hoist is so equipped See OVERLOAD CLUTCH ADJUSTMENT Paragraph 7 5 If clutch adjustment is not required replace brake cover 5 7 INSPECT ROPE DRUM AND SHAFT a To remove rope drum remove hoisting cable gearcase cover and remove load brake and gearing as outlined in Paragraph 5 6 b Remove hinged side cover hinge plate and cover bridge from hoist frame c Take out f...

Page 15: ...re rope sockets WARNING Before removing the old rope refer to reeving diagrams Figure 5 8 Face the rope drum on your hoist from the side which the rope comes off drum To assist with rereeving your hoist select the reeving diagram for your hoist Note the description such as 3 part double reeved Figure 5 8 and refer to paragraph below with the same description which describes rereeving procedure b R...

Page 16: ...ing at hoist frame Be certain power is off before opening electrical compartment cover for access to anchor fitting Properly seat rope end fitting in socket and replace cotter pin in end of socket 2 Grasp loop formed after installing end anchor and place bottom block sheave in loop Lower sheave into bottom block and insert sheave pin Replace key plates and bolts holding sheave pin in place 3 Repla...

Page 17: ...ing Diagrams 2 PART SINGLE 2 PART DOUBLE BALANCED REEVING Gl 3 PART DOUBLE 5 PART DOUBLE 4 PART SINGLE CD 3 PART DOUBLE BALANCED REEVING 4 PART DOUBLE 6 PART DOUBLE 6 PART SINGLE 0 4 PART DOUBLE BALANCED REEVING 8 PART SINGLE ...

Page 18: ...into bottom block removing pipe as sheave pin is inserted Be certain washers are replaced as shown on parts illustration With sheave pin installed replace key plates and bolts to secure sheave pin 5 Replace sheave guard 6 Lubricate rope per Paragraph 4 3 h Reevinq 3 part double See Figure 5 8 for diagram See Figure 9 17 for block parts With new rope installed on rope drum as described in Paragraph...

Page 19: ... drum as described in Paragraph 5 9 c double reeved above proceed with rereeving following steps below 1 Form loop in each rope coming from rope drum Place these loops in sheave pockets in bottom block Slide pipe or rod thru sheave pin holes to hold the two ropes 2 Grasp remaining rope at midpoint loop and raise loop with two ropes up to the hoist Carefully form two upper sheave loops and insert i...

Page 20: ...ta plate against power supply c Loose or broken wire c Shut off power supply open hinged cover connections in hoist on hoist and check wiring connections Also electrical system check connections in push button station and limit switches b Lower the bottom block unspooling rope from rope drum until only one quarter 1 4 turn remains to rope end anchors in drum c Rotate rope near ends entering drum i...

Page 21: ...ot functioning b Check for burned or pitted contact points or burned out contactor coil 6 4 Hook Will Lower But Not Raise a Excessive load a Reduce loading to rated load of hoist as shown on nameplate b Hoist circuit open b Check for loose connections See that necessary jumper wires are properly installed on contactor c Contactor not functioning c Check for burned or pitted contact points or burne...

Page 22: ...r your hoist before coming to a stop the motor brake may require adjustment to compensate for brake disc wear In addition to the adjustment instructions below motor brake adjustment instructions may also be found inside the brake cover Refer to Figure 9 6 and proceed as follows a Remove one hex socket button head cap screw from brake cover and then remove brake cover b Loosen set screw at gearcase...

Page 23: ...cam Rotate cam in direction cam turns when lowering by turning screwdriver until cam operates switch White marker on gear teeth of lower cam will be directly over nylon roller that trips switch and adjustment is complete Figure 7 2 Screw Type Limit Switch Adjustment 1 Remove four screws and lift off switch cover 2 Loosen locking plate screws Slide locking plate away from adjustment discs 3 Turn pr...

Page 24: ...ragraph WARNING To determine load at which clutch slips proceed as follows p Increase load in steps from rated load to a maximum of 175 percent of rated load lifting load with each increase in weight Hoist should slip and refuse to lift load before 175 percent of rated load is reached Should hoist lift 175 percent of rated load STOP TEST clutch adjustment is required r Repeat steps c through j abo...

Page 25: ...ns may occur from the information given For this reason always give the Hoist Serial Number Catalog Number Motor Horsepower Voltage Phase Frequency and Capacity of Hoist when ordering parts SHAW BOX Series 700 Hoists are built in two basic sizes Size 2 and Size 3 To determine the size of your hoist measure the width of your hoist at the gearcase cover Size 2 hoists measure 24 3 4 inches and Size 3...

Page 26: ... Hex Self locking 2 2 Figure Page Title No No Upper and Lower Block Parts Continued Standard Headroom Hoists Continued 6 thru 10 Ton Double Reeved 5 16 3 8 Rope 9 15 50 7 1 2 Ton Single Reeved 3 8 Rope 9 19 58 10 Ton Single Reeved 7 16 Rope 9 20 59 10 Ton Double Reeved 5 16 Rope 9 20a 60 15 and 20 Ton Double Reeved 7 16 Rope 9 22 64 Figure Page Title No No Upper and Lower Block Parts Continued Sta...

Page 27: ...ut Hex 3 2 26 700 158 Lockwasher 3 2 27 700 134 Stud Spider 3 2 28 700 159 Rod Hinge 1 1 29 700 136 Plug Pipe Oil Drain 1 1 30 700 160 Nut Hex Self locking 3 2 31 700 161 Nut Hex 2 2 32 700 162 Lockwasher 2 2 33 700 163 Cover Assembly Electrical 1 1 34 700 164 Screw Sheet Metal 2 3 35 700 165 Screw Round Head Self tapping 2 3 36 700 166 Lockwasher 2 3 37 700 167 Hinge 2 3 38 700 168 Bolt Hex Head ...

Page 28: ...otted 1 1 6 700 237 Pin Drive 1 1 7 700 238 Machinery Bushing 1 1 8 700 239 Bearing Thrust 1 1 9 700 224 Crosshead Trailer 1 1 10 700 240 Bearing Thrust 1 11 700 241 Machinery Bushing 1 12 700 242 Nut Hex Slotted 1 1 13 700 243 Pin Drive 1 1 14 700 244 Bearing Race 2 15 700 245 Bearing Thrust 1 16 700 201 Crosshead Driver 1 1 17 700 204 Loadbolt Driver 1 1 18 700 246 Plate Retainer 1 1 19 700 247 ...

Page 29: ...equired Ref Part Size 2 Size 3 No Number Description Hoist Hoist 1 700 314 Ring Retaining External 1 1 2 700 304 Bearing Drum Shaft 1 1 3 700 305 Drum 1 1 4 700 306 Shaft Drum 1 1 5 700 307 Seal Oil Drum Shaft 1 1 6 700 308 Bearing Drum Shaft 1 1 7 700 309 Retainer Bearing Drum Shaft 1 1 8 700 313 Lockwasher 8 4 9 700 312 Bolt Hex Head 8 4 10 700 310 Gear Drum 1 1 11 700 311 Ring Retaining Externa...

Page 30: ...ring 1 1 16 700 419 Ring Retaining External 1 17 700 420 Cap Retaining Bearing 1 18 700 421 Lockwasher 6 19 700 422 Bolt Hex Head 6 20 700 423 Center Assembly Gear 1 1 21 700 424 Helix Brake 1 1 22 700 425 Gear Brake 1 1 23 700 426 Spring Belleville 1 1 24 700 427 Collar Adjusting 1 1 25 700 428 Screw Socket Head Self locking 2 2 26 700 429 Pin Groove 2 2 27 700 430 Tool Clutch Adjusting 1 1 28 70...

Page 31: ... Washer Lining Assembly Intermediate 3 3 14 700 555 Washer Lining Assembly Pressure Plate End 1 1 15 700 556 Plate Compression 1 1 16 700 514 Ring Retainer External 2 2 17 700 515 Spring Release 8 8 18 700 516 Stud Pilot 2 2 19 700 518 Nut Hex Self locking 2 2 20 700 521 Coupling Shaft Intermediate 1 1 21 700 522 Pin Drive 1 22 700 523 Shaft Intermediate 1 1 23 700 524 Nut Hex 4 4 24 700 525 Lockw...

Page 32: ...acer used with red and green springs only Used with Red Spring Only 700 686 1 Used with Green Spring Only 700 686 2 8 Plunger 700 687 1 700 688 1 9 Body Assembly 700 689 1 700 690 1 10 Indicator Pin Brake Adjustment 700 691 1 700 692 1 11 Spring Brake Pin 700 693 1 700 693 1 Size 2 Hoist Size 3 Hoist Ref Part Quan Part Quan No Description Number Req d Number Req d Figure 9 6 Motor Brake Actuating ...

Page 33: ... 723 Lockwasher 1 15 700 701 Bracket Limit Switch R H 1 16 700 732 Nut Hex Cap Optional 1 17 700 703 Nut Standard Hex 1 18 700 704 Lockwasher 1 19 700 707 Switch Assembly Upper Limit 2 20 700 709 Lockwasher 4 21 700 708 Screw Round Head Machine 4 22 700 705 Spring Lever 2 23 Lever Assembly Limit Switch 1 24 700 712 Spacer Limit Switch Lever 1 25 700 702 Screw Flat Head Machine 2 26 700 710 Bracket...

Page 34: ...Cap Screw Plated 1 4 20 x 1 2 1 6 700 2707 Lockwasher 10 2 7 700 2708 Phillips Pan Head Machine Screw 10 24 x 1 1 4 2 8 700 2709 Limit Switch 1 9 700 2710 Actuator Arm 1 10 700 2711 Limit Switch Lever Arm 1 11 700 2712 Lever Arm Pin 1 12 700 2713 Tube 1 13 700 2714 Lockwasher 5 16 4 14 700 2715 Heavy Hex Nut 5 16 2 15 700 2716 Hex Head Machine Bolt 5 16 18 x 3 4 2 Not Shown On Lower Block For 700 ...

Page 35: ... 1 5 700 755 Lockwasher 1 6 700 756 Nut Hex 1 7 700 757 Pin Cotter 2 8 700 758 Rod End 1 9 700 759 Washer 2 10 700 760 Pin Cotter 1 11 700 761 Actuator 1 12 700 762 Spring 1 Figure 9 8 Upper Limit Switch Parts Block Operated Low Headroom Hoists 10015LA For limit switch catalog numbers see Figure 9 7 Ref No 13 through 15 and 19 through 29 NOTES ...

Page 36: ...0 918 Switch Geared Rotary 1 4 700 919 Rollpin Drum Shaft 1 5 700 920 Crank 1 6 700 921 Rollpin Crank 1 7 700 922 Plate Switch Mounting 1 8 700 923 Screw Round Head Slotted 3 9 700 924 Lockwasher 2 10 700 925 Bolt Hex Head 2 Figure 9 9 Upper and Lower Limit Switch Geared Rotary Type Early Model Hoists 9988L NOTES ...

Page 37: ... Limit Switch Assembly Geared Rotary Includes Ref Nos 2 3 and 4 1 2 Cap Screw Hex Socket Head 10 24 x 3 4 Pltd 3 3 700 951 Sealing Washer 3 4 700 953 Drum Shaft Insert 1 Figure 9 9a Upper and Lower Limit Switch Geared Rotary Type Later Model Hoists 12757 NOTES ...

Page 38: ...5 Plate Mounting Contactor 10 ton two speed only 1 11 700 1036 Terminal Board 10 ton two speed only 1 12 700 1087 Transformer 10 ton two speed only 1 13 700 1038 Contactor 10 ton two speed only 1 14 700 1039 Relay Timing 1 15 700 1040 Contactor Kit 10 ton two speed only 1 16 700 1084 Controller Brake 1 17 700 1091 Fuse Fuse Holder and Wire Assembly not shown 1 Figure 9 10 Electrical Control Equipm...

Page 39: ...o Number Description Req d 1 700 1084 Controller Brake 1 2 700 1085 Plate Contactor Mounting 1 3 Transformer 1 700 1086 Single speed Hoist 700 1087 Two speed Hoist 4 700 1022 Terminal Board 1 5 700 1011 Contactor Accelerating 2 6 700 1003 Contactor 2 7 700 1019 Block Assembly Terminal not shown 1 8 700 1023 Contact Kit 3 Pole not shown 1 9 700 1024 Coil not shown 1 10 700 1034 Interlock electrical...

Page 40: ...P 208 230V 700 1051 15 HP 460V 700 1052 15 HP 575V 700 1053 20 HP 208 230V 700 1054 20 HP 460V 700 1055 20 HP 575V 700 1056 25 HP 208 230V 700 1057 25 HP 460V 700 1058 25 HP 575V Replacement Fuses 3 3 3 700 1059 15 HP 208 230V 700 1060 15 HP 460V 700 1061 15 HP 575V 700 1062 20 HP 208 230V 700 1063 20 HP 460V 700 1060 20 HP 575V 700 1064 25 HP 208 230V 700 1065 25 HP 460V 700 1063 25 HP 575V ...

Page 41: ...700 1074 Replacement Coil 2 700 1075 Contact Kit 2 Contactor Accelerating Single 700 1078 15 and 20 HP Only 1 700 1074 Replacement Coil 1 700 1079 Contact Kit 1 700 1077 25 HP Only 1 700 1074 Replacement Coil 1 700 1075 Contact Kit 1 8 Contactor Accelerating Single 700 1078 15 and 20 HP Only 1 700 1074 Replacement Coil 1 700 1079 Contact Kit 1 700 1077 25 HP Only 1 700 1074 Replacement Coil 1 700 ...

Page 42: ...8 Only 2 700 2303 Pan Head Machine Screws 8 32 x 5 8 2 3 700 2304 Terminal Board 1 4 700 2305 Ground Lug 1 5 700 2306 Pan Head Machine Screws 10 32 x 1 4 1 6 Transformer 1 700 2307 230 460V Except with 10 HP Motor 700 2308 208V Except with 10 HP Motor 700 2309 575V 700 2310 230 460V with 10 HP Motor 700 2311 208V with 10 HP Motor New Transformers 700 2326 For 230V 7 5 HP Motor 1 700 2327 Fuse 1 A ...

Page 43: ... 4 1OA 1 7 700 2306 Pan Head Machine Screws 10 32 x 1 4 4 8 700 2312 DIN Rail Except for 208V and 230V 10 HP Motor 1 700 2337 DIN Rail For 208V and 230V 10 HP Motor 1 9 700 2306 Pan Head Machine Screws 10 32 x 1 4 3 10 Contactor 1 700 2313 460V 575V with 5 HP Motor 700 2314 460V 575V with 10 HP Motor 700 2315 208V 230V with 7 5 HP Motor 700 2316 208V 230V with 10 HP Motor 11 Contactor Two Speed On...

Page 44: ...0 32 x 1 4 1 6 Transformer 1 700 2405 230 460V 700 2406 208V 700 2407 575V New Transformers 700 2420 For 230V 7 5 and 15 HP Motor 1 700 2421 Fuse 2A 2 700 2422 Fuse 1 4 10A 1 700 2420 For 460V 10 and 20 HP Motor 1 700 2423 Fuse 1 A 2 700 2422 Fuse 1 4 1OA 1 700 2424 For 208V 7 5 and 15 HP Motor 1 700 2421 Fuse 2A 2 700 2422 Fuse 1 4 1OA 1 Figure 9 10d Electrical Control Equipment Size 3 Hoists Lat...

Page 45: ...h 20 HP Motor 700 2409 460V with 10 HP Motor and 575V with 15 HP Motor 9 700 2404 Pan Head Machine Screws 10 32 x 1 4 4 10 Contactor 1 700 2410 460V with 10 HP Motor and 575V with 15 HP Motor 700 2411 208V 230V with 7 5 HP Motor and 460V 575V with 20 HP Motor 700 2412 208V 230V with 15 HP Motor 11 Contactor Two Speed 1 700 2413 460V with 10 HP Motor and 575V with 15 HP Motor 700 2414 208V 230V wit...

Page 46: ...For 10 12 and 16 Conductor Cable 2 Cable Flexible Conductor 1 700 3105 4 Conductor 700 3106 5 Conductor 700 3107 6 Conductor 700 3108 7 Conductor 700 3109 8 Conductor 700 3110 10 Conductor 700 3111 12 Conductor 700 3112 16 Conductor 3 700 3113 Thimble Strain Cable 2 4 700 3114 Connector Strain Cable 1 5 700 3115 Connector Conductor to Strain Cable 1 Figure 9 11 Push Button Station and Conductor Co...

Page 47: ... 8 Buttons 3 9 Clamp Conductor 1 10 Screw Slotted Head 2 11 Lockwasher 2 12 Support Strain Cable 1 13 700 3132 Sleeve Conductor 1 14 Nut Hex 2 15 Screw Slotted Head 2 16 Clamp Conductor 1 17 Enclosure Body 1 18 Enclosure Front 1 19 Enclosure Rear 1 20 Screw Slotted Head 2 Button Station 2 4 Button Station 4 6 Button Station 6 8 Button Station 8 21 Lockwasher 2 Button Station 2 4 Button Station 4 6...

Page 48: ...7 Sheave Upper 1 9 700 1438 Bolt Rope Guide 2 10 700 1439 Lockwasher 2 11 700 1443 Pin Upper Sheave 1 12 700 1444 Fitting Grease 1 13 700 1402 Screw Hex Head Cap 2 14 700 1403 Lockwasher 2 15 700 1404 Key Plate 1 16 700 1445 Bushing Spacer 2 17 700 1446 Bearing Upper Sheave includes inner race not shown 1 18 700 1447 Sheave Upper 1 700 1448 Block Assembly Lower Complete 1 700 1449 Block Assembly L...

Page 49: ... Ref Part Reeving No Number Description 2PS 4PS 26 700 1440 Shield Thrust Bearing 1 1 27 700 1414 Washer Thrust 2 2 28 700 1415 Bearing Thrust 1 1 29 700 1427 Lockwasher 2 2 30 700 1428 Nut Hex 2 2 31 700 1454 Ring Retaining External 2 2 32 700 1455 Body Lower Block 1 1 33 700 1456 Hook Assembly includes nut and latch 1 1 34 700 1424 Plate Capacity 2 2 35 700 1419 Lockwasher 4 4 36 700 1418 Screw ...

Page 50: ...3 Lockwasher 2 2 700 1511 Block Assembly Lower 2PS includes Ref Nos 12 thru 28 1 700 1512 Block Assembly Lower 4PS includes Ref Nos 12 thru 28 1 700 1513 Block Assembly Lower 6PS includes Ref Nos 12 thru 28 1 700 1534 Block Assembly Lower 3PD includes Ref Nos 12 thru 28 1 700 1535 Block Assembly Lower 4PD includes Ref Nos 12 thru 28 1 12 700 1529 Spacer Lower Sheave 2 3 4 3 4 13 700 1530 Bearing A...

Page 51: ...537 Screw Round Head Self tapping 4 4 29 700 1510 Rope Assembly Wire 1 1 1 1 1 30 700 1538 Adapter Rope Assembly not shown 2 2 31 700 1539 Screw Rope Adapter not shown 2 2 NOTES CAUTION Only factory approved wire rope assembly of proper length having swagged fittings one at each end should be used for replacement Do not use substitutes Hook nuts are not interchangeable available only as an assembl...

Page 52: ...0 1608 Block Assembly Lower includes Ref Nos 10 through 27 1 1 10 700 1626 Screw Round Head Self tapping 4 4 11 700 1627 Guard Sheave 1 1 12 700 1628 Spacer 4 13 700 1621 Bearing Sheave 4 2 14 700 1609 Sheave Lower 2 2 15 Nut Hook 1 1 16 700 1619 Pin Drive 1 1 17 700 1615 Bearing Assembly Thrust 1 1 18 700 1638 Body Lower Block 1 1 19 700 1614 Hook Assembly includes nut and latch 1 1 20 700 1617 P...

Page 53: ...637 Screw Socket Set not shown 1 31 700 1639 Pin Upper Sheave 1 1 32 700 1640 Bearing 1 1 33 700 1641 Sheave Upper 1 1 34 700 1642 Key Plate 1 1 35 700 1643 Lockwasher 2 2 36 700 1644 Bolt Hex Head 2 2 NOTES CAUTION Only factory approved wire rope assembly of proper length having swagged fittings one at each end should be used for replacement Do not use substitutes Hook nuts are not interchangeabl...

Page 54: ...k Assembly includes Ref Nos 12 through 34 1 1 12 700 1732 Ring Retaining External 2 2 13 700 1708 Pin Idler Sheave 1 1 14 700 1733 Spacer Idler Sheave 2 15 700 1706 Sheave Idler 1 1 16 700 1707 Bearing Idler Sheave 1 1 17 Nut Hook 1 1 18 700 1722 Pin Drive 1 1 19 700 1718 Bearing Thrust 1 1 20 700 1746 Body Assembly Lower Block 1 1 21 700 1716 Hook Assembly includes nut and hook latch 1 1 22 700 1...

Page 55: ...Bearing Lower Sheave 4 2 34 700 1711 Sheave Lower 2 2 35 700 1724 Rope Assembly Wire not shown 1 1 36 700 1744 Screw Socket Set not shown 2 37 700 1745 Adapter Wire Rope not shown 2 NOTES CAUTION Only factory approved wire rope assembly of proper length having swagged fittings one at each end should be used for replacement Do not use substitutes Hook nuts are not interchangeable available only as ...

Page 56: ...ing Retaining 2 15 700 1815 Spacer Equalizer Sheave 2 16 700 1816 Bearing Equalizer Sheave 1 17 700 1817 Sheave Equalizer Yoke 1 18 700 1818 Pin Equalizer Yoke 1 19 700 1819 Pin Cotter 2 700 1820 Lower Block Assembly includes Ref Nos 20 through 37 1 20 700 1821 Guard Sheave 1 21 700 1822 Spacer Lower Sheave 6 22 700 1823 Sheave Lower 4 23 700 1824 Bearing Lower Sheave 4 24 Nut Hook 1 25 700 1825 P...

Page 57: ...umber Description Req d 30 700 1830 Lockwasher 2 31 700 1831 Screw Round Head Self tapping 2 32 700 1832 Key Plate 1 33 700 1833 Lockwasher 2 34 700 1834 Screw Hex Head Cap 2 35 700 1835 Fitting Grease 2 36 700 1836 Pin Lower Sheave 1 37 700 1837 Screw Round Head Self tapping 4 38 700 1838 Rope Assembly Wire not shown 1 39 700 1839 Adapter Wire Rope not shown 2 40 700 1840 Screw Socket Set not sho...

Page 58: ...9 Washer Thrust 2 20 700 1920 Nut Hex 2 21 700 1921 Lockwasher 2 22 700 1922 Bearing Thrust 1 23 700 1923 Body Assembly Lower Block 1 24 700 1924 Hook Assembly includes nut and hook latch 1 25 700 1925 Plate Capacity 2 26 700 1926 Lockwasher 4 27 700 1927 Screw Round Head Self tapping 4 28 700 1928 Key Plate 2 29 700 1929 Lockwasher 4 30 700 1930 Screw Hex Head Cap 4 31 700 1931 Pin Lower Sheave 1...

Page 59: ...ve guard 2 19 700 2019 Bearing Thrust 1 20 700 2020 Retaining Ring External sheave pin 2 21 700 2021 Body Lower Block 1 22 700 2022 Hook Assembly includes nut roll pin hook and safety latch 1 23 700 2023 Plate Capacity 2 24 700 2024 Lockwasher 4 25 700 2025 Screw Round Head Self tapping 4 26 700 2026 Fitting Grease 1 27 700 2027 Pin Lower Sheave 1 28 700 2028 Bolt Hex Head 2 29t 700 2013 Rope Asse...

Page 60: ...Page 60 Figure 9 20a Upper and Lower Block Parts Including Hoist Rope 10 ton size 2 5 part double reeved standard headroom hoists 12944 _ _ _ _ _UUPPFPER BLOCK PARTS 10 1 I I I I I ___ J 16 1 ...

Page 61: ...er Includes Ref Nos 10 through 28 1 10 700 2062 Guard Lower Sheave 1 11 700 2063 Screw Round Head Self tapping 1 4 20 x 1 2 4 12 700 2064 Spacer Lower Sheave 6 13 700 2065 Bearing Lower Sheave 5 14 700 2066 Sheave Lower 5 700 2067 Hook Assembly Includes nut roll pin hook and safety latch 1 15 700 2068 Roll Pin Hook Nut 1 16 Nut Hook 1 17 700 2069 Bearing Thrust 1 18 700 2070 Hook Latch 1 19 Hook L...

Page 62: ...3 Guard Sheave 1 1 3 700 2104 Cap Screw Hex Socket Head 4 4 4 700 2105 Sheave Lower 4 700 2106 Sheave Lower 4 5 700 2107 Spacer Lower Sheave 5 5 6 700 2108 Bearing Lower Sheave 4 4 7 700 2109 Pin Lower Sheave 1 1 8 700 2110 Fitting Grease 2 2 9 700 2111 Key Plate 1 1 10 700 2112 Screw Hex Head Cap 2 2 Figure 9 21 Upper and Lower Block Parts Including Hoist Rope 20 and 25 ton single reeved standard...

Page 63: ...late Capacity 2 13 700 2116 Screw Round Head Self tapping 4 4 14 700 2117 Bearing Thrust 1 1 15 700 2118 Hook Assembly includes hook nut roll pin and latch 1 1 16 700 2119 Pin Drive 1 1 17 700 2120 Pin Upper Sheave 1 1 18 700 2105 Sheave Upper 1 700 2106 Sheave Upper 1 19 700 2111 Key Plate 1 1 20 700 2112 Screw Hex Head Cap 2 2 21 700 2113 Lockwasher 2 2 22 700 2110 Fitting Grease 1 1 23 700 2107...

Page 64: ...Page 64 Figure 9 22 Upper and Lower Block Parts Including Hoist Rope 15 and 20 ton double reeved hoist with 7 16 rope 12825 ...

Page 65: ...00 2208 Sheave 6 6 7 700 2209 Bearing 6 6 8 700 2210 Pin Sheave 1 1 9 700 2211 Fitting Grease 2 2 10 700 2212 Bolt Hex Head 2 2 11 700 2213 Lockwasher 2 2 12 700 2214 Key Plate 1 1 13 700 2215 Plate Capacity 1 700 2216 Plate Capacity 1 14 700 2217 Machine Screw Round Head 2 2 15 700 2218 Lockwasher 2 2 16 700 2219 Hook Assembly includes hook nut roll pin latch 1 700 2220 Hook Assembly includes hoo...

Page 66: ...NOTES ...

Page 67: ...NOTES ...

Page 68: ...ts or parts when Seller specifically assumes installation construction or start up responsibility and all claims for defective work must be made in writing immediately upon discovery and in any event within one 1 year from completion of the applicable work by Seller provided however all claims for defective products and parts made in writing no later than eighteen 18 months after shipment Defectiv...

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