WeldKing CUT 65 Owner'S Manual Download

Page: 1 / 34

Process: Plasma

cutting

Plasma gouging

Plasma Arc Cutting Machine

Date of purchase:  ________________

Machine Number:    ________________

Where purchased:   ________________

www.weldking.com

CUT 65

OWNER’S MANUAL

ISO9001

Summary of Contents for CUT 65

Page 1: ...ss Plasma cutting Plasma gouging Plasma Arc Cutting Machine Date of purchase ________________ Machine Number ________________ Where purchased ________________ www weldking com CUT 65 OWNER S MANUAL IS...

Page 2: ...2 INSTALLATIONS 7 2 1 Cut 65 plasma cutting machine and gun specifications 7 2 2 Connection diagram 9 2 3 Install procedure 10 2 4 Electric service guide 11 SECTION 3 OPERATION 12 3 1 Front Back pane...

Page 3: ...gers possibles Enpr sence de l un de ces symboles prendre garde et suivre lesinstructions aff rentes pour viter tout risque Les instructions enmati re de s curit indiqu es ci dessous ne constituent qu...

Page 4: ...couper ou le sol y Ne pas se servir de source lectrique courant lectrique dans les zones humides dans les endroits confin s ou l o on risque de tomber y Se servir d une source lectrique courant lectr...

Page 5: ...near flammables y Do not overload building wiring be sure power supply system is properly sized rated and protected to handle this unit y Ne pas placer l appareil sur au dessus ou proximit de surface...

Page 6: ...ouder une bouteille pressuris e risque d explosion y Utiliser seulement des bouteilles de gaz protecteur r gulateurs tuyaux et raccords convenables pour cette application sp cifique les maintenir ains...

Page 7: ...y If notified by the FCC about interference stop using the equipment at once y Have the installation regularly checked and maintained y Keep high frequency source doors and panels tightly shut keep s...

Page 8: ...rrange cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from operator as practical 5 Connect work clamp t...

Page 9: ...ng voltage V 90 110 Rated Duty cycle 60 Rated working current A 65 Gas Delay time s 0 5 15 Max cutting thickness mm 22 Gouging Capacity 6 pounds 2 8kg hr Compress air Pressure kg cm2 3 0 5 0 3 0 4 9Ba...

Page 10: ...r 5 5 kg cm2 Air comsumption l min 155 Cable length M 6 Connection Centre connection Detailed gun specification please see separate gun manual Table 2 2 CAUTION WORKING LONGER THAN RATED DUTY CYCLE CA...

Page 11: ...Page 9 2 2 Connection diagram Figure 2 1 Connect to air supply Power cord Cutting gun Earth clamp connect to work piece...

Page 12: ...efer to torch s manual for the torch lead connection 2 3 5 Gas supply can be either air or Nitrogen A high pressure regulator must be used on either type of gas and must be capable of delivering 155 l...

Page 13: ...DE SOUDAGE L ALIMENTATION DOIT TRE CONFORME AUX CODES D LECTRICIT PERTINENTS Input voltage V 208 230 Frequency Hz 60 60 Input Amperes at rated output A 33 30 Max recommended standard fuse Rating in A...

Page 14: ...Page 12 SECTION 3 OPERATION CAUTION BEFORE OPERATING THIS MACHINE READ THE SAFETY SECTION OF THIS MANUAL THOROUGHLY 3 1 Front Back panel Layout Figure 3 1 2 4 6 7 1 3 10 14 2T 4T 5...

Page 15: ...elding current adjust knob 3 Over heat protection indicator 4 Torch terminal 5 2T 4T Switch 6 Earth lead terminal 7 Gas delay adjust 8 Air filter 9 Compress air inlet 10 Power switch 11 Fan 12 Power c...

Page 16: ...Push the safety trigger at the side of the torch first then press the switch to start cutting The working lamp green will illuminate Does not fire the pilot arc into air needlessly doing so cause a s...

Page 17: ...in 26 GA 0 5 25 638 16205 10 GA 3 4 40 151 3835 1 4 6 4 65 132 3353 3 8 10 65 63 1600 1 2 12 65 42 1067 5 8 16 65 31 787 Mild steel 4 4 19 65 22 559 1 32 0 8 25 610 15494 1 8 3 2 40 204 5182 1 4 6 4 6...

Page 18: ...after switch on the main switch Main switch malfunction Check switch replace if necessary Power cord leak Insulate power cord Transformer contact with case Insulate transformer 3 Electric leak at the...

Page 19: ...narrow Adjust gap to 2 mm Poor contact at earth lead and gun cable Check and re connect Loose or poor connection with the main power supply link Check the connetion 7 There are high frequency but arc...

Page 20: ...eck and replace Work excess the rated duty circle Use under rated duty circle 10 Power supply switch jump Input voltage is too high Use proper voltage 11 The power light illuminated the Overheat light...

Page 21: ...cutting machine by following this basic troubleshooting guide or if you need further assistance 1 Call your distributor He will be able to help you or refer you to an authorized repair facility 2 Cal...

Page 22: ...bles are over heated Check if the cable connections are over heated Check If the cable is connected firmly and properly if it is broken and cause bad insulation Moisture in the torch can cause the tor...

Page 23: ...Page 21 Check the cover grounded properly Replace the filter element and filter bowl Reconnect the gas supply hose Table 5 1...

Page 24: ...mable explosive materials or gases 5 2 3 Gas cylinder must be located at a safe and steady place to avoid injury others 5 2 4 Keep finger hair and clothing away from the rotating fan 5 2 5 The power s...

Page 25: ...4 5 6 7 CN104 1 2 CN108 1 2 CN105 1 2 CN107 X 1 X1 1 2 3 4 X23 1 2 3 4 5 6 X4 R2 R4 R6 C5 Z3 Z1 R3 R5 R7 C6 Z4 Z2 1 2 3 4 CN102 R2 R4 R6 C5 Z3 Z1 R3 R5 R7 C6 Z4 Z2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 AC1...

Page 26: ...C12 RD R10 C13 IGNITE R C R C C TORCH W3 4K7 W1 47K 1 2 3 4 CN301 1 2 X3 1 2 3 X2 1 2 3 1 2 3 CN305 1 2 CN304 1 2 3 4 5 CN303 1 2 3 4 5 6 7 8 9 CN302 Green WORK AC8V 1 2 CN304 1 P1 1 P2 DC F DF 3 AC 2...

Page 27: ...0203052 Electrolyte capacitor 2200uF 400v 1 14 0413035 Rectifier bridge MDS 75A 1200V 1 15 0416021 IGBT model SKM100GB063D 2 16 1276007 IGBT drive circuit board 2 17 0208002 Polyester film capacitor...

Page 28: ...e 26 LT81 Plasma torch consumable list ITEM DESCRIPTION ORDER NO 1 Nozzle outside S105 PS105 07PC0115 2 Electrode 07PR0109 3 TIP 1 2MM 07PD0105 12 4 TIP 1 0MM 07PD0105 10 5 Swirl ring 07PE0107 Table 7...

Page 29: ...Page 27 Figure 7 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 17...

Page 30: ...Page 28 Figure 7 2 24 25 26 27 28 29 30 31 32...

Page 31: ...Page 29 NOTES WELDKING CUT65...

Page 32: ...NTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT In the event of a warranty claim covered by this warrant...

Page 33: ...a Calgary Kristian Electric Ltd 4215 64 Avenue S E T2C 2C8 Tel 1 403 292 9111 Edmonton Kristian Electric Ltd 14236 121A Avenue T5S 4L2 Tel 1 780 444 6116 Camrose A 1 Auto Electric 4327 41st street T4V...

Page 34: ...MALO WELDING PRODUCTS LTD Bay 6 5710 Barlow Trail SE Calgary Alberta Canada T2C 1Z9 Tel 1 403 203 9118 Fax 1 403 203 3666 www malowelding com Printed August 2 2006...

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