Xylem GOULDS ICS Instruction Manual Download Page 3

3

DESCRIPTION and SPECIFICATIONS

The Models ICS, close coupled, and ICS-F, frame mount-

ed, are single stage, end suction pumps designed for 

ultra pure water systems, beverage processing, chemical 

service and selected OEM applications.

The pumps are of back pullout configuration, with NPT 

suction and discharge connections and have investment 

cast AISI Type 316 stainless steel casings, open impellers 

and seal housing. All pumps are equipped with O-ring 

shaft sleeve protection and are available with a variety of 

optional mechanical seals.
Close coupled units are equipped with C-face NEMA 

motors with threaded shaft extensions. Frame mounted 

units can be baseplate mounted and are available with 

spacer couplings or may be belt driven.
Close coupled units are available with single and three 

phase ODP, TEFC and explosion proof motors. Consult 
with your distributor/dealer for additional information.

NOTICE:

  INSPECT UNIT FOR DAMAGE AND REPORT  

 

ALL DAMAGE TO CARRIER IMMEDIATELY.

MAXIMUM OPERATING LIMITS

Liquid Temperature:

 212

°

 F (100

°

 C) – standard mechanical seal

 250

°

 F (120

°

 C) – OPTIONAL mechanical seal

Operating Pressure: 175 PSI (1203 kPa)

Starts per Hour: 20, evenly distributed

INSTALLATION – GENERAL

THE INSTALLATION OF THE PUMP 

SHALL INCLUDE ADEQUATE  

DRAINAGE OR LOCATED SUCH THAT OTHER 

EQUIPMENT OR PROPERTY WOULD NOT BE  

DAMAGED IN THE EVENT OF ANY LEAKAGE.  

THE PUMP SHOULD NOT BE INSTALLED ABOVE 

EQUIPMENT OR PROPERTY UNLESS ADEQUATE 

DRAINAGE IS PROVIDED.  FAILURE TO COMPLY 

WITH THIS WARNING COULD RESULT IN  

 

PROPERTY DAMAGE.

OVERTIGHTENING OF THE CASING 

FASTENERS COULD DAMAGE THE 

FASTENER, RESULTING IN LEAKAGE AND  

 

PROPERTY DAMAGE. 

• Locate the pump as near to the liquid source as pos-

sible.

• If pump repriming capability is required, the pump suc-

tion 

MUST

 be below the source of the liquid level.

• Protect the pump and piping from freezing tempera-

tures.

• Allow adequate space around the unit for service and 

ventilation.

CLOSE-COUPLED UNITS

• Units may be installed horizontally, inclined or vertically.

DO NOT MOUNT MOTOR BELOW 

PUMP. FLUID LEAKAGE ONTO 

MOTOR CAN CAUSE A SHOCK, BURN 

OR DEATH.

• Unit foundation must be flat and substantial to avoid 

pipe strains when bolts are tightened. Use rubber 

mounts under motor to minimize noise and vibration.

• Tighten motor holddown bolts BEFORE connecting the 

suction and discharge piping.

SAFETY INSTRUCTIONS

TO AVOID SERIOUS OR FATAL PERSONAL INJURY 

OR MAJOR PROPERTY DAMAGE, READ AND 

FOLLOW ALL SAFETY INSTRUCTIONS IN THE 

MANUAL AND ON THE PUMP.

This is a 

SAFETY ALERT SYMBOL

. When 

you see this symbol on the pump or in the 

manual, look for one of the following sig-

nal words and be alert to the potential for  

personal injury or property damage.
Warns of hazards that 

WILL

 cause serious 

personal injury, death or major property 

damage.
Warns of hazards that 

CAN

 cause serious 

personal injury, death or major property 

damage.
Warns of hazards that 

CAN

 cause per-

sonal injury or property damage.

NOTICE:

  INDICATES SPECIAL INSTRUCTIONS    

 

WHICH ARE VERY IMPORTANT AND MUST  

 

BE FOLLOWED.

THIS MANUAL IS INTENDED TO ASSIST IN THE 

INSTALLATION AND OPERATION OF THIS UNIT. 

THOROUGHLY REVIEW ALL INSTRUCTIONS AND 

WARNINGS PRIOR TO PERFORMING ANY WORK 

ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.

Install, ground and wire accord-

ing to local and National Electri-

cal Code Requirements.
Install an all leg disconnect switch 

near the pump.
Disconnect and lockout electrical 

power before installing or servic-

ing the pump.
Electrical supply must match motor’s 

nameplate specifications. Incorrect 

voltage can cause fire, damage  

motor and void the warranty.

Single phase pump motors are equipped with an 

automatic thermal protector, which opens the  

motor’s electrical circuit when an overload  

condition exists. This can cause the pump to start 

unexpectedly.

DANGER

WARNING

CAUTION

WARNING

Hazardous voltage

can shock, burn or

cause death.

WARNING

Hazardous 
voltage

WARNING

WARNING

Summary of Contents for GOULDS ICS

Page 1: ...Model ICS ICS F INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS INSTRUCTION MANUAL IM011R07 ...

Page 2: ...ng Suction 4 Piping Discharge 4 Wiring and Grounding 4 Motor to Pump Shaft Alignment 5 Operation 5 Maintenance 5 Disassembly 5 Reassembly 6 Troubleshooting Guide 6 Sectional Assembly 7 Parts List and Materials of Construction 7 Engineering Data 8 Goulds Water Technology Limited Warranty 10 OWNER S INFORMATION Model Number Serial Number Dealer Date of Purchase Date of Delivery ...

Page 3: ... tempera tures Allow adequate space around the unit for service and ventilation CLOSE COUPLED UNITS Units may be installed horizontally inclined or vertically DO NOT MOUNT MOTOR BELOW PUMP FLUID LEAKAGE ONTO MOTOR CAN CAUSE A SHOCK BURN OR DEATH Unit foundation must be flat and substantial to avoid pipe strains when bolts are tightened Use rubber mounts under motor to minimize noise and vibration ...

Page 4: ...talled above the liquid source the following MUST be provided To avoid air pockets no part of the piping should be above the pump suction connection Slope the piping upward from liquid source All pipe joints MUST be airtight Use a foot valve ONLY if necessary for priming or to hold prime during intermittent duty The suction strainer or suction bell MUST be at least 3 times the suction pipe diamete...

Page 5: ...ns check the piping and coupling for correct align ments If necessary adjust pipe supports and realign the shafts following the procedures provided MAINTENANCE Close coupled pump motors and frame mounted pump frames have permanently lubricated bearings Additional lubrication is not necessary or possible Follow the coupling and motor manufacturer s recommendations regarding maintenance DISASSEMBLY ...

Page 6: ... housing then care fully slide seal housing over shaft and attach housing to the motor adapter with the 4 screws DO NOT damage the mechanical seal stationary seat Install the new shaft sleeve O ring Slide the new mechanical seal rotary assembly over shaft sleeve Apply Loctite 7649 and allow to dry Apply Loctite 243 to the motor shaft thread and then screw on the impeller by turning impeller CLOCK ...

Page 7: ...t illustrated POWER END COMPONENTS Item No Number Pump Part Name Material 108 1 Motor and Bearing Frame Adapter ASTM A48 Cast Iron 109 1 Bearing Cover ASTM A48 Cast Iron 112 1 Ball Bearing outboard ASTM A108 Steel 122 1 Pump Shaft ASTM A276 Type 303 SS 168 1 Ball Bearing inboard ASTM A108 Steel 361 1 Snap Ring outboard bearing ASTM A108 Steel 228 1 Bearing Frame ASTM A48 Cast Iron 138 1 Lip Seal i...

Page 8: ... DIA HOLES 4 PLACES 3 50 X 4 12 2 94 2 94 6 75 4 88 MAX R 2 66 Pump Suction NPT Discharge NPT L R W X Wt Max 1x 1 5 1 1 3 75 94 3 01 4 62 17 1 x 1 5 1 1 3 62 1 06 2 88 4 56 17 Dimensions and Weights Determined by Pump Motor Weights HP Single Phase Three Phase ODP TEFC EXP ODP TEFC EXP 16 21 47 19 18 27 915 16 19 24 41 21 21 30 10 1 22 26 49 23 21 30 11 1 28 35 56 27 27 37 115 16 2 33 39 60 32 33 4...

Page 9: ...5 60 3 72 NOTES 1 Pumps will be shipped with top vertical discharge as standard for other orientations remove casing bolts rotate to desired position and tighten 3 8 bolts to 24 lbs ft Dimensions and Weights Determined by Pump 58317 CF 8M 3 50 X HD HE HE HA HG 5 88 MAX 1 59 HL 3 38 SUCTION DISCHARGE W CP 4 HOLES 62 DIA HF HP HB SINGLE PHASE ONLY SPACER COUPLING COUPLING GUARD 3 50 C MAX 7 88 MAX 3...

Page 10: ...l have no warranty obligations to Buyer with respect to any product or parts of a product that have been a repaired by third parties other than Seller or without Seller s written approval b subject to misuse misapplication neglect alteration accident or physical damage c used in a manner contrary to Seller s instructions for installation operation and maintenance d damaged from ordinary wear and t...

Page 11: ...Modelo ICS ICS F INSTRUCCIONES DE INSTALACIÓN FUNCIONAMIENTO Y MANTENIMIENTO MANUAL DE INSTRUCCIÓN IM011R07 ...

Page 12: ... Tuberías descarga 14 Alambrado y conexión a tierra 14 Alineamiento del eje motor a bomba 15 Operación 15 Mantenimiento 15 Desarmado 15 Rearmado 16 Guía de identificación y resolución de problemas 16 Conjunto seccional 17 Lista de partes y materiales de construcción 17 Datos de ingeniería 18 Garantía limitada de Goulds Water Technology 20 INFORMACIÓN DEL PROPIETARIO NúmerodeModelo NúmerodeSerie Ag...

Page 13: ...radoestánequipadas conmotoresNEMAdecaraenCconextensionesdeeje roscado Lasunidadesmontadassobrebastidorsepueden montarsobreunaplacadebaseyseofrecenconacopla mientosespaciadoresoconaccionamientoacorrea Las unidades de acoplamiento cerrado se ofrecen con motores monofásicos o trifásicos ODP abiertos resguar dados TEFC totalmente encerrados y enfriados con ventilador y a prueba de explosión Consulte c...

Page 14: ...aderendimientodelabombaconrespectoalacarga desucciónpositivanetarequerida NPSHR Siserequiereunatuberíadetamañosuperioralasucción delabomba DEBEinstalarseunreductordetuboexcéntri co conelladorectohaciaarriba enlasuccióndelabomba Silabombaseinstaladebajodelafuentedelíquido instale unaválvuladeaislamientodeflujocompletoenlasucción paralainspecciónymantenimientodelabomba AVISO NO UTILICE LA VÁLVULA DE...

Page 15: ...R paralela y angular y cuando los pernos de sujeción del motor estén apretados AVISO VERIFIQUENUEVAMENTEEL ALINEAMIENTO DELEJEDESPUÉSDEHACERCUALQUIER AJUSTE OPERACIÓN NO OPERE LA UNIDAD SIN UN RESGUARDO DE SEGURIDAD INSTALADO DE LO CONTRARIO PUEDEN OCASIONARSE LESIONES PERSONALES GRAVES O AÚN LA MUERTE AVISO HAY QUE CEBAR COMPLETAMENTE LA BOMBA ANTES DE SU OPERACIÓN NO HAGA FUNCIONAR LA BOMBA CON ...

Page 16: ...obre lacaja luegodeslicecuidadosamentelacajadelsellosobreeleje ysujételaaladaptadorparaelmotorconlos4tornillos NO dañeelasientoestacionariodelsellomecánico InstaleelnuevoanilloenOdelacamisadeleje Desliceelnuevoconjuntogiratoriodelsellomecánicosobrela camisadeleje ApliqueLoctite 7649ypermitaparasecarse AplicanLoctite 243alaroscadelejedelmotoryluego atornilleelimpulsorgirándoloensentidoHORARIO Torsi...

Page 17: ...ENERGÍA Artículo N Número Bomba Nombre de la parte Material 108 1 Adaptador para el bastidor de los cojinetes y el motor Hierro fundido ASTM A48 109 1 Cubierta de los cojinetes Hierro fundido ASTM A48 112 1 Rodamiento exterior Acero ASTM A108 122 1 Eje de la bomba ASTM A276 Tipo Ac Inox 303 168 1 Rodamiento interior Acero ASTM A108 361 1 Anillo de resorte cojinete exterior Acero ASTM A108 228 1 Ba...

Page 18: ...0 X 4 12 2 94 2 94 6 75 4 88 MÁX R 2 66 Bomba Succión NPT Descarga NPT Izq Der Ancho X Peso Máx 1x 1 5 1 1 3 75 94 3 01 4 62 17 1 x 1 5 1 1 3 62 1 06 2 88 4 56 17 Dimensiones y peso determinados por bomba Peso del motor HP Monofásico Trifásico ODP TEFC EXP ODP TEFC EXP 16 21 47 19 18 27 915 16 19 24 41 21 21 30 10 1 22 26 49 23 21 30 11 1 28 35 56 27 27 37 115 16 2 33 39 60 32 33 44 121 16 Dimensi...

Page 19: ... vertical superior como estándar para otras orientaciones retire los pernos de la carcasa gire a la posición deseada y apriete los pernos de 3 8 pulg a 24 pie lbs Dimensiones y peso determinados por bomba 58317 CF 8M 3 50 X HD HE HE HA HG 5 88 MÁX 1 59 HL 3 38 SUCCIÓN DESCARGA W CP 4 HOLES 62 DIA HF HP HB MONOFÁSICO ÚNICAMENTE ACOPLAMIENTO DEL ESPACIADOR RESGUARDO DEL ACOPLAMIENTO 3 50 C MAX 7 88 ...

Page 20: ...adas El Vendedor no tendrá obligaciones de garantía frente al Comprador con respecto a ningún producto o pieza de un producto que haya sido a reparado por terceros que no sean el Vendedor o sin la aprobación escrita del Vendedor b sujeto a uso incorrecto aplicación incorrecta descuido alteración accidente o daño físico c usado de forma contraria a las instrucciones del Vendedor para la instalación...

Page 21: ...Modèles ICS et ICS F DIRECTIVES D INSTALLATION D UTILISATION ET D ENTRETIEN MANUEL D UTILISATION IM011R07 ...

Page 22: ...ion 24 Tuyauterie refoulement 24 Câblage et mise à la terre 24 Alignement des arbres moteur et pompe 25 Utilisation 25 Entretien 25 Démontage 25 Remontage 26 Diagnostic des anomalies 26 ICS et ICS F vues en coupe 27 Liste de pièces et matériaux 27 ICS et ICS F données techniques 28 29 Garantie limitée de Goulds Water Technology 32 INFORMATIONS POUR LE PROPRIÉTAIRE Numéro de modèle Numéro de série ...

Page 23: ...utype316couléde précision àrouesemi ouverteetàlogementdegarniture mécanique Ellessontmuniesd unechemised arbreàjoint toriqueetoffertesavecdiversesgarnituresmécaniquesen option Lesgroupesmonoblocsontdotésd unmoteurconforme auxnormesNEMA d unadaptateurenCetd unarbre rallongefileté Lespompessurpalierpeuventêtremontées suruneplaquedebaseetentraînéesparaccouplementou parcourroie Lesgroupesmonoblocontde...

Page 24: ...ONDEPASSAGEVERS LAPOMPE CARCELAPOURRAIT DÉSAMORCERLAPOMPE ENCAUSER LASURCHAUFFE L ENDOMMAGERET ANNULERAINSILAGARANTIE Lorsquelapompeestplushautequelasourcedeliquide onDOITsuivrelesdirectivessuivantes Afindeprévenirlespochesd air aucunélémentdela tuyauteried aspirationnedevraitêtreplushautquele raccordd aspirationdelapompe Donneràlatuyauterieuneinclinaisonverslehautàpartir delasourcedeliquide Chaqu...

Page 25: ...LESDEUXTYPES D ALIGNEMENTAPRÈSCHAQUERÉGLAGE UTILISATION NEPASFAIREFONCTION NERLAPOMPESANSCARTER D ACCOUPLEMENT CARCELAPOUR RAITCAUSERDESBLESSURESGRAVES VOIRELAMORT AVIS ONDOITBIENAMORCERLAPOMPE AVANTDELAMETTREENSERVICE NEPASFAIREFONCTIONNERLA POMPESISONDÉBITESTNULOU PRESQUE SINONILPOURRAITENRÉ SULTERUNÉCHAUFFEMENTEXCESSIF DESBLESSURESETDESDOMMAGES MATÉRIELS Fairefonctionnerlapompedansdesconditions...

Page 26: ...gementdegarniture puisinsérerl arbreavecprécautiondanslelogementet assujettircelui ciavecses4vis NEPASendommager l élémentfixedelagarnituremécanique Mettrelejointtoriqueneuf delachemised arbreenplace Poserl élémentmobileneuf delagarnituremécaniquesur lachemised arbre Mettredel apprêtLoctiteMC 7649etlais sezsécher puisduLoctiteMC no 243surlesfiletsdel arbre Yvisser SENSHORAIRE ensuitelaroueetlaserr...

Page 27: ...e Viton 513 1 Joint torique logement de garniture méc Viton Non montrés Éthylène propylène COMPOSANTS DU PALIER No d article Quantité pompe Nom de pièce Matériau 108 1 Adaptateur de moteur ou de palier Fonte ASTM A48 109 1 Couvercle de palier Fonte ASTM A48 112 1 Roulement à billes externe Acier ASTM A108 122 1 Arbre de pompe Inox ASTM A276 type 303 168 1 Roulement à billes interne Acier ASTM A108...

Page 28: ... R W X Poids max 1x 1 5 1 1 3 75 0 94 3 01 4 62 17 1 x 1 5 1 1 3 62 1 06 2 88 4 56 17 Dimensions et poids pompe Poids hp 1 Ø 3 Ø C max ODP TEFC EXP ODP TEFC EXP 16 21 47 19 18 27 915 16 19 24 41 21 21 30 10 1 22 26 49 23 21 30 11 1 28 35 56 27 27 37 115 16 2 33 39 60 32 33 44 121 16 ODP abrité à ouvertures de ventilation protégées TEFC fermé autoventilé EXP antidéflagrant Dimensions et poids moteu...

Page 29: ...ienté vers le haut Pour l orienter autrement enlever les vis de fixation de 3 8 po du corps de pompe placer l orifice dans le sens voulu puis reposer et serrer les vis à 24 lbf pi Dimensions et poids pompe 58317 CF 8M 3 50 X HD HE HE HA HG 5 88 MAX 1 59 HL 3 38 ASPIRATION REFOULEMENT W CP 4 TROUS DIAM 0 62 HF HP HB MONOPHASÉ SEULEMENT ACCOUPL À PIÈCE D ÉCART CARTER D ACCOUPL 3 50 C MAX 7 88 MAX 3 ...

Page 30: ...30 NOTES ...

Page 31: ...31 NOTES ...

Page 32: ...èces ayant été réparées ou remplacées Le vendeur n aura aucune obligation de garantie envers l acheteur pour tout produit ou pièces du produit ayant été a réparées par une tierce partie autre que le vendeur ou sans l approbation écrite du vendeur b soumises à une mauvaise utilisation mauvaise application négligence altération accident ou dommage physique c utilisées de manière contraire aux direct...

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