Xsensor CLMI X-232 Operation Manual Download Page 4

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27.01.2016 

 

2.  Installation 
 

 

 

Some Reflections to the Minimum Load Measurement 
 

 

Background Information about the Floor Detection 

 
The paragraph 

“Configurations“has explained that the CLMI is potentially able to perform a minimum load measurement. For this 

purpose following provisions has been made: 

The possibility to compensate the error factor of the travelling cable (floor detection). The floor detection should be 
activated if the maximum weight of the travelling cable amounts 25% of the minimum load.  

Example: A minimum load measurement of 40 kg is required. The height of the elevator shaft amounts 12m and the 

weight of the travelling cable is 1,5kg/m. According to this, the travelling cable (6m) itself affects the zero point for 9kg 
what corresponds 23%. The floor detection must be activated. 

 

Prevention of the slow drift of the zero point (e.g. at outdoor elevator shafts and variation of temperature). This function 
is always on. 

 
The chosen strategy is important to the achievable accuracy. A schedular rating: 
 

Rank 

 

Installation 

Sensor 

Equipment 

Accuracy 

Zero Load 

Below the ground 

X-133-Sxx 

Extension cable 
Junction Boxes for 4 
sensors 

2kg 

Yes 

– without 

restrictions 

Below the car 

X-133-Sxx 

Extension cable 
Junction Boxes for 4 
sensors (X-914) 

5kg 

Yes 

– without 

restrictions 

Yoke 
 

 

 

2x  
X-109-S02-300 

Extension cable 
(only if needed) 
 
 
The CLMI is already 
prepared for 
connecting two 
sensors. 

 

20kg 

Yes 

– with 

restrictions 

Yoke 

X-109-S02-300 

Extension cable 
(only if needed) 

35kg 

Yes 

– with 

restrictions 

Fixed point 

X-130-Sxx 

Extension cable 
(only if needed) 

40kg 

Yes 

– with 

restrictions 

 
Rank 1 and 2:   Achievable accuracy does not depend on the suspension of the car, slide guide, etc.. 
   

Universal, very accurate measuring strategy but often an inconvenient execution. 

 
Rank 3: 

Best choice for yoke measurement. By installing a sensor on each journal, torsion forces and    

asymmetric bend phenomenon are effectively compensated.  

 
Rank 4: 

Easy, robust measuring method, can be used everywhere. Widespread at modernizations. 

 

Friction, hysteresis (etc.) at the slide guidance affect the measurement result. 

 

An optimal choice of the measuring position (point at joke with the biggest elongation) can  

 

reduce the error. If possible use a very elastic yoke. 

 
 
Rank 5:  

Another easy and robust method. This solution suits in every case where no suitable yoke is available.  

 

Beside the already mentioned errors of the slide guidance caused by friction, the errors of the unequal load distribution 

in the cable additionally affect the measurement. 
In this case a measurement with two force sensors significantly improves the accuracy, by simultaneously measuring 
all cable loads 100% with two sensors. 

 
 

 

 
The CLMI calculates with the floor information the weight of the travelling cable and automatically subtracts 
this weight from the measured value. So the zero point remains constant on each floor. 
For this process, the CLMI needs information about the car

’s floor position. The CLMI can receive this 

information through a parallel 6Bit wide interface. The information can be transmitted in Gray code or in 
binary code. The signalling lines must be positive switching but the code can be also processed in inversed 
logic. (See 

“Technical Data” and “Setup Menu”) 

 
Control the function of the floor detection by reading the code in the test menu of the CLMI. (See paragraph 
“Advices about Commands” and “FAQ“) 
 
The signal 

“Synch“shows the validity of the code from Bit0 to Bit5. A logic “1” (active) signifies the validity of 

the code, and the CLMI evaluates the floor information and load information. 
If the signal 

“Synch“is a logic “0“, the measurement, the current status of the readout and switching status will 

be frozen. 

There won’t be an evaluation of the load information. The polarity of this logic can be inverted by 

changing the parameter “L”, refer to the truth table below. 
When the floor detection is online, the signal 

“Synch“ can even be used by putting the signal “Door Open” on 

the signal “Synch”. The load is only measured as long as the door is open. So, unwanted signals will be 
disabled during the ride. 
 
 
 

Please note that the signals are galvanically separated and a separate reference potential is needed! 

 

Parameter in the setup menu: E=x, F=x, C=x, L=?, S=x, P=x, I=x, A=x, H=x (x= 0 or 1) 
 

Programmed parameter 

L= 

Input level “Synch“ 

 

Comment/Result 

0 = (0-active) 

0V/ not connected 

 

Measurement is active mode 
 

0 = (0-active 

1  

current readout and switching 
status is frozen  
 

1 = (1-active) 

1  

 

Measurement is active mode 
 

1 = (1-active) 

0/ not connected 

current readout and switching 
status is frozen 

 
 
 

 

Summary of Contents for CLMI X-232

Page 1: ...Some reflections to the minimum load measurement 4 Background information about the floor detection 4 Truth table of the external sensor 5 Electrical installation 5 Typical installation minimum confi...

Page 2: ...control unit and they send the signal of the load to the control unit The relay contacts are provided for Car Empty full load 90 group travelling reduces intermediate stops overload These values are...

Page 3: ...tion Boxes for two sensors 5kg Yes without restrictions Below the ground X 133 Sxx Extension cable Junction Boxes for two sensors 2kg Yes without restrictions heavily depends on the installation If mo...

Page 4: ...e biggest elongation can reduce the error If possible use a very elastic yoke Rank 5 Another easy and robust method This solution suits in every case where no suitable yoke is available Beside the alr...

Page 5: ...kg Low 0V Not activated Load measurement detects no minimum load motion detector detects motion person inside the car The CLMI can connect the breaker signal of an external motion detector to the meas...

Page 6: ...Manuel_X_232_EN 6 13 27 01 2016...

Page 7: ...propriate input of the control unit After commissioning the CLMI with the relay contact reports the overload to the control unit Beside the basic functions the CLMI X 232 offers some expansions Compen...

Page 8: ...and alarm output according to electrical installation Turn on the supply the display shows a random number now Preparation Acquaint yourself with functions in the setup menu and set these functions re...

Page 9: ...sulation class must correspond to the switching voltage Relay contacts 3 relay contacts normally open NO Galvanically separated Pin 1 C KL1 Full load Pin 2 NO KL1 Full load Pin 3 C KL2 Overload Pin 4...

Page 10: ...detection Activates the floor detection and the travelling cable compensation 0 Floor detection inactive 1 Floor detection active P0 must be taught in twice Once at lowest floor once at highest floor...

Page 11: ...zation you can restore the last saved value by pressing UP and DOWN at the same time s paragraph FAQ 60 seconds after the last key pressing the device returns to the display mode Any taken change will...

Page 12: ...nd off without requiring a calibration again s paragraph Setup Menu Q How do I have to set the zero point if I have to be on the car while I operate A Consult the paragraph Commissioning Variant 1 and...

Page 13: ...ly eliminated At the yoke you can reduce the hysteresis by mounting a second sensor at another yoke profile The correct mounting of the sensor is the general condition no color at the bearing areas sc...

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