Xerox WorkCentre 5790 Family Service Manual Download Page 2

Page: 2 / 143

May 2013

5-1

Xerox® WorkCentre® 5790 Family

Parts Lists

5 Parts Lists

PL 1 - Standby Power

PL 1.10 Power and Control Assembly.............................................................................

5-3

PL 1.15 Main Power Cables............................................................................................

5-4

PL 2 - User Interface

PL 2.10 User Interface ....................................................................................................

5-5

PL 3 - Machine Run Control

PL 3.22 Single Board Controller PWB Module (1 of 2) ...................................................

5-6

PL 3.24 Single Board Controller PWB Module (2 of 2) ...................................................

5-7

PL 4 - Main Drive Assembly

PL 4.10 Main Drive Module (65-90 ppm) (1 of 2) ............................................................

5-8

PL 4.12 Main Drive Module (65-90 ppm) (2 of 2) ............................................................

5-9

PL 4.15 Main Drive Module (35-55 ppm) (1 of 2) ............................................................

5-10

PL 4.17 Main Drive Module (35-55 ppm) (2 of 2) ............................................................

5-11

PL 5 - DADH

PL 5.10 DADH (Complete), Covers, DADH PWB ...........................................................

5-12

PL 5.15 Feed Assembly (35 ppm)...................................................................................

5-13

PL 5.17 Feed Assembly (40-90 ppm)..............................................................................

5-14

PL 5.20 Top Cover Assembly..........................................................................................

5-15

PL 5.25 CVT....................................................................................................................

5-16

PL 5.30 Baffle Assembly .................................................................................................

5-17

PL 5.35 Input Tray Assembly ..........................................................................................

5-18

PL 5.40 Document Cover ................................................................................................

5-19

PL 6 - Imaging

PL 6.10 ROS ...................................................................................................................

5-20

PL 7 - Paper Supply

PL 7.10 Tray 1 and 2 Assembly ......................................................................................

5-21

PL 7.15 HCF Tray 3 and 4 Assembly (W/O TAG 151) (1 of 2) .......................................

5-22

PL 7.17 HCF Tray 3 and 4 Assembly (W/O TAG 151) (2 of 2) .......................................

5-23

PL 7.18 HCF Tray 3 and 4 Assembly (W/TAG 151) (1 of 2) ...........................................

5-24

PL 7.19 HCF Tray 3 and 4 Assembly (W/TAG 151) (2 of 2) ...........................................

5-25

PL 7.20 Elevator Motor and Control PWB (W/O TAG 151).............................................

5-26

PL 7.21 Elevator Motor and Control PWB (W/TAG 151).................................................

5-27

PL 7.25 HCF Covers (W/O TAG 151) .............................................................................

5-28

PL 7.26 HCF Covers (W/TAG 151) .................................................................................

5-29

PL 7.30 Bypass Tray and Left Door Assembly................................................................

5-30

PL 7.40 Stand Assembly .................................................................................................

5-31

PL 7.60 Tray 5 Covers ....................................................................................................

5-32

PL 7.62 Tray 5 Base........................................................................................................

5-33

PL 7.64 Tray 5 Guides ....................................................................................................

5-34

PL 7.68 Tray 5 Lift assembly (1 of 2) ..............................................................................

5-35

PL 7.70 Tray 5 Lift assembly (2 of 2) ..............................................................................

5-36

PL 8 - Paper Transport

PL 8.10 Main Covers.......................................................................................................

5-37

PL 8.11 Front Door Assembly (65-90 ppm) (2 of 3) ........................................................

5-38

PL 8.15 Registration Transport (35-55 ppm)...................................................................

5-39

PL 8.17 Registration Transport (65-90 ppm)...................................................................

5-40

PL 8.20 Duplex Transport (65-90 ppm)...........................................................................

5-41

PL 8.22 Duplex Transport (35-55 ppm)...........................................................................

5-42

PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2) ......................................................

5-43

PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2) ......................................................

5-44

PL 8.30 Tray 3 Paper Feed Assembly (W/O TAG 151) ..................................................

5-45

PL 8.31 Tray 4 Paper Feed Assembly (W/O TAG 151) ..................................................

5-46

PL 8.32 Tray 3 Paper Feed Assembly (W/TAG 151) ......................................................

5-47

PL 8.33 Tray 4 Paper Feed Assembly (W/TAG 151) ......................................................

5-48

PL 8.35 Tray 3 Transport Assembly (W/O TAG 151)......................................................

5-49

PL 8.36 Tray 3 Transport Assembly (W/TAG 151)..........................................................

5-50

PL 8.40 Tray 5 Feed Assembly (1 of 3)...........................................................................

5-51

PL 8.45 Tray 5 Feed Assembly (2 of 3)...........................................................................

5-52

PL 8.47 Tray 5 Feed Assembly (3 of 3)...........................................................................

5-53

PL 9 - Xerographics

PL 9.10 Waste Toner Bottle Assembly............................................................................

5-54

PL 9.15 Developer Assembly (65-90 ppm) .....................................................................

5-55

PL 9.17 Developer Assembly (35-55 ppm) .....................................................................

5-56

PL 9.20 Xerographic Module and Short Paper Path Assembly (40-90 ppm) ..................

5-57

PL 9.22 Xerographic Module and Short Paper Path Assembly (35 ppm) .......................

5-58

PL 9.25 Ozone Fan and Photoreceptor Fan ...................................................................

5-59

PL 10 - Copy Transportation and Fusing

PL 10.8 Fuser Module Assembly (35-55 ppm)................................................................

5-60

PL 10.10 Fuser Module Assembly (65-90 ppm)..............................................................

5-61

PL 10.11 Inverter Assembly (1 of 4)................................................................................

5-62

PL 10.12 Inverter Assembly (2 of 4)................................................................................

5-63

PL 10.13 Inverter Assembly (3 of 4)................................................................................

5-64

PL 10.14 Inverter Assembly (4 of 4)................................................................................

5-65

PL 10.15 Inverter Drive Gears and Jam Clearance Knobs .............................................

5-66

PL 10.20 Inverter Decurler Assembly W/TAG 046/047...................................................

5-67

PL 10.21 OCT Inverter Decurler Assembly W/TAG 148 .................................................

5-68

PL 10.25 Short Paper Path Assembly.............................................................................

5-69

PL 11 - 2K LCSS

PL 11.2 2K LCSS Covers................................................................................................

5-70

PL 11.4 2K LCSS Docking Latch ....................................................................................

5-71

PL 11.6 2K LCSS Hole Punch Unit .................................................................................

5-72

PL 11.8 2K LCSS Paddle Wheel/Safety Gate.................................................................

5-73

PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)...................................................

5-74

PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)...................................................

5-75

PL 11.14 2K LCSS Paper Entry Transport......................................................................

5-76

PL 11.16 2K LCSS Tamper Assembly ............................................................................

5-77

PL 11.18 2K LCSS Ejector Assembly .............................................................................

5-78

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MK-Electronic

Summary of Contents for WorkCentre 5790 Family

Page 1: ...Xerox WorkCentre 5790 Family Service Manual 708P90298 May 2013 w w w M K E l e c t r o n i c d e ...

Page 2: ...egistration Transport 65 90 ppm 5 40 PL 8 20 Duplex Transport 65 90 ppm 5 41 PL 8 22 Duplex Transport 35 55 ppm 5 42 PL 8 25 Tray 1 and 2 Paper Feed Assembly 1 of 2 5 43 PL 8 26 Tray 1 and 2 Paper Feed Assembly 2 of 2 5 44 PL 8 30 Tray 3 Paper Feed Assembly W O TAG 151 5 45 PL 8 31 Tray 4 Paper Feed Assembly W O TAG 151 5 46 PL 8 32 Tray 3 Paper Feed Assembly W TAG 151 5 47 PL 8 33 Tray 4 Paper Fe...

Page 3: ...ly 5 109 PL 11 165 HVF BM Crease Blade Motor 5 110 PL 11 166 HVF BM Crease Rolls Motor and PWB 5 111 PL 11 167 HVF BM Crease Rolls and Support Leg 5 112 PL 11 168 HVF BM Stapler Assemblies 5 113 PL 11 169 HVF BM Bin 2 5 114 PL 11 Inserter PL 11 175 Inserter Covers 5 115 PL 11 177 Inserter Main Drives 1 of 3 5 116 PL 11 179 Inserter Main Drives 2 of 3 5 117 PL 11 181 Inserter Main Drives 3 of 3 5 1...

Page 4: ... 4 Shield Not Spared 5 105K29563 HVPS 35 ppm REP 1 10 105K29553 HVPS 40 90 ppm 6 Locking screw Not Spared 7 110K14020 Door interlock switch S01 300 NOTE REP 1 8 8 110K14030 On Off switch 9 108E06730 In line fuse 2 5A slow blow 10 Main power cord REF PL 1 15 Item 1 11 Not used 12 962K34760 IOT HVPS harness 35 ppm 962K27020 IOT HVPS harness 40 90 ppm 13 962K49460 IOT Finisher Harness 14 962K63630 IO...

Page 5: ...3 Europe Alternate 35 55 ppm 152S06406 Europe 65 90 ppm 152S06400 USSG XCL 35 55 ppm 152S06401 USSG XCL 65 90 ppm 152S06415 Denmark 35 55 ppm 152S06404 Denmark 65 90 ppm 152S06416 Switzerland 35 55 ppm 152S06420 Switzerland 65 90 ppm 152S06402 Argentina 35 55 ppm 152S06403 Argentina 65 90 ppm 152S06405 South Africa 65 90 ppm 2 117E36280 20A power cord NOTE This power cord can also be ordered as pa...

Page 6: ... PWB REP 2 2 7 848K48822 User interface housing USSG XCL 35 55 ppm 848K48812 User interface housing XE 35 55 ppm 848K48842 User interace housing USSG XCL 65 90 ppm 848K48832 User interface housing XE 65 90 ppm 8 Name plate label see below for variants 897E70180 35 ppm 897E70170 40 ppm 897E70160 45 ppm 897E70150 55 ppm 897E70140 65 ppm 897E70130 75 ppm 897E70120 90 ppm 9 UI Internal USB cable P O P...

Page 7: ...31 13 Item 23 REP 3 2 3 960K72210 Riser PWB REP 3 4 4 960K27451 Foreign device interface PWB 5 962K82620 Foreign device interface harness 6 019E67610 Fax mounting bracket 7 HDD mounting bracket P O PL 31 13 Item 23 8 HDD thumb screw Not Spared 9 813W25205 Locking screw 10 HDD power cable Not Spared 11 HDD data cable Not Spared 12 Foreign device interface kit REF PL 31 14 Item 2 w w w M K E l e c t...

Page 8: ... PWB CCD PWB harness REF PL 14 25 Item 13 W O TAG 150 Single board controller PWB DADH comms scanner power harness REF PL 14 15 Item 5 W TAG 150 8 960K65035 Software module REP 3 3 9 Single board controller CCD PWB harness REF PL 14 25 Item 5 10 Cable clamp Not Spared 11 Single board controller module user interface harness Not Spared 12 960K52410 Memory module 1Gb 13 813W25205 Locking screw 14 96...

Page 9: ...OTE REP 4 6 7 Ozone fan REF PL 9 25 Item 1 8 130E10530 Waste toner door switch S09 380 9 114E18630 Fuser connector assembly 10 Spring P O PL 4 10 Item 1 11 604K24650 Auger damper kit REP 9 10 12 Mounting bracket P O PL 4 10 Item 1 13 055K36090 Shutter assembly REP 9 10 14 Washer P O PL 4 10 Item 1 15 Screw P O PL 4 10 Item 1 16 Waste toner full sensor REF PL 9 10 Item 2 17 Photoreceptor drive moto...

Page 10: ...4 7 10 807E06462 Fuser drive gear pulley assembly REP 4 7 11 Bearing P O PL 4 12 Item 10 12 114E18810 Fuser CRUM connector 13 Screw P O PL 4 10 Item 1 14 Support plate P O PL 4 10 Item 1 15 807E05670 Registration transport drive pulley REP 4 7 16 Bearing P O PL 4 12 Item 17 17 Developer drive gear pulley assembly P O PL 9 15 Item 23 REP 4 7 18 023E25050 Main drive belt 1 REP 4 7 19 Scorotron clean...

Page 11: ...5 ppm NOTE REP 4 2 127K55420 Main drive motor and PWB assembly 40 55 ppm NOTE REP 4 2 7 Ozone fan REF PL 9 25 Item 1 8 130E10530 Waste toner door switch S09 380 9 114E18630 Fuser connector assembly 10 Spring P O PL 4 15 Item 1 11 055K36090 Shutter assembly REP 9 10 12 Waste toner full sensor P O PL 9 10 Item 2 13 604K24650 Auger damper kit REP 9 10 14 Washer P O PL 4 15 Item 1 15 Screw P O PL 4 15...

Page 12: ...940 Intermediate drive gear REP 4 3 9 023E30740 Main drive belt REP 4 3 10 007K13202 Fuser drive gear REP 4 3 11 Bearing P O PL 4 17 Item 10 12 114E18810 Fuser CRUM connector 13 Screw P O PL 4 15 Item 1 14 807E05670 Registration transport drive pulley REP 4 3 15 807E05700 Developer drive gear White REP 4 3 807E05680 Developer drive gear Black 16 Scorotron cleaner home sensor Q09 070 P O PL 4 15 It...

Page 13: ... P O PL 5 10 Item 9 8 Top cover REF PL 5 20 Item 15 9 084K42640 DADH 35 ppm REP 5 19 ADJ 5 2 ADJ 5 5 084K36766 DADH 40 90 ppm REP 5 19 ADJ 5 2 ADJ 5 5 10 DADH Closed switch magnet Not Spared NOTE 1 11 DADH ground harness P O PL 5 10 Item 9 12 803E13680 Thumbscrew 40 90 ppm 003K20000 Thumbscrew 35 ppm 13 Bracket P O PL 5 10 Item 9 14 CVT Cleaning label Not Spared 15 End stop Not Spared 16 Mylar gui...

Page 14: ... present sensor actuator Not Spared 13 130K73890 Document present sensor Q05 310 14 125E00430 Static eliminator 15 Gear P O PL 5 15 Item 26 16 127K53770 Feed motor MOT05 020 See NOTE 2 ADJ 5 1 17 Feed motor tension spring red P O PL 5 10 Item 9 18 Feed assembly complete Not Spared 19 Shaft P O PL 5 15 Item 26 20 Bracket P O PL 5 15 Item 18 21 Feed roll assembly cover Not Spared 22 Intermediate fee...

Page 15: ...atic eliminator 15 Gear P O PL 5 17 Item 26 16 127K53770 Feed motor MOT05 020 See NOTE 2 ADJ 5 1 17 Feed motor tension spring red P O PL 5 10 Item 9 18 Feed assembly complete REF PL 31 11 Item 8 W TAG D 002 TAG D 006 19 Shaft P O PL 5 17 Item 26 20 Bracket P O PL 5 17 Item 18 21 802E87730 Feed roll assembly cover 22 Intermediate feed bearing P O PL 5 17 Item 26 23 013E93370 Bearing P O PL 5 17 Ite...

Page 16: ... P O PL 5 20 Item 17 8 Torsion spring silver P O PL 5 20 Item 17 9 029E37810 Latch pin 10 Spring plate P O PL 5 20 Item 17 11 130K73960 Takeaway sensor Q05 335 REP 5 8 12 130K73970 CVT Sensor Q05 350 REP 5 8 13 Sensor support P O PL 5 20 Item 17 14 Shaft securing bracket P O PL 5 20 Item 17 15 802K62453 Top cover 16 Top cover assembly REP 5 1 17 Top access cover assembly REP 5 2 NOTE For the top c...

Page 17: ...22E25061 Pre scan idler 7 Base P O PL 5 10 Item 9 8 Shaft Not Spared 9 127K53780 CVT Motor MOT05 030 ADJ 5 1 10 CVT Motor tension spring silver P O PL 5 10 Item 9 11 023E25420 CVT Motor drive belt REP 5 15 ADJ 5 1 12 050E14972 Duplex gate REP 5 15 13 013E21094 Rear CVT roll bearing 14 Spacer white P O PL 5 10 Item 9 15 004E22560 CVT Motor bracket 16 Ground harness Not Spared 17 604K55240 CVT roll ...

Page 18: ...5 7 5 055K36641 Baffle assembly complete REP 5 5 6 022E25061 Post scan idlers 7 806E19680 Shaft 8 059K50770 Exit roll idlers 35 ppm REP 5 18 059K43910 Exit roll idlers REP 5 18 9 Bearing P O PL 5 30 Item 5 10 Document finger P O PL 5 30 Item 5 11 Torsion spring P O PL 5 30 Item 5 12 Lift bar P O PL 5 30 Item 5 13 Link arm P O PL 5 30 Item 5 14 604K48160 Mylar guide strip REP 5 20 15 Not used 16 No...

Page 19: ...TE W TAG D 007 REP 5 9 9 Lower cover right P O PL 5 35 Item 18 40 90 ppm 10 115K02540 Static eliminator large 11 103K01511 Document width sensor Q05 325 REP 5 16 12 Bearing P O PL 5 35 Item 1 13 014E61020 Spacer black 14 Spacer white P O PL 5 35 Item 1 15 Pulley P O PL 5 35 Item 1 16 Sensor bracket P O PL 5 35 Item 1 17 059K43920 Exit roll assembly REP 5 13 18 Not used 19 130E11200 Document presen...

Page 20: ...Counter balance P O PL 5 40 Item 2 4 Document pad Not Spared 5 Counterbalance support Not Spared 6 Document cover bracket Not Spared 7 803E13680 Thumbscrew 8 LH Adaptor plate P O PL 5 40 Item 1 9 RH Adaptor plate P O PL 5 40 Item 1 10 Platen cover handle P O PL 5 40 Item 1 11 Magnetic interlock P O PL 5 40 Item 2 12 Cover platen P O PL 5 40 Item 2 w w w M K E l e c t r o n i c d e ...

Page 21: ...1020 ROS spares kit 35 ppm 604K34980 ROS spares kit 40 55 ppm 604K34950 ROS spares kit 65 90 ppm 5 962K12184 ROS Power distribution PJ120 PJ18 Communication PJ121 PJ2 PJ122 PJ109 harness 35 55 ppm ROS Power distribution PJ120 PJ18 communication PJ121 PJ2 PJ122 PJ228 harness Not Spared 65 90 ppm 6 Scanner frame securing bracket Not Spared 7 Spacer Not Spared 8 ROS P O PL 6 10 Item 4 w w w M K E l e...

Page 22: ...ray 1 and 2 paper lift plate P O PL 7 10 Item 26 PL 7 10 Item 27 14 059K59270 Paper stop assembly 15 059K59221 Lift gear kit REP 7 20 16 IOT PFM Harness PJ7 PJ382 Not Spared REP 7 13 17 025E07320 Paper tray 1 2 lift arm 18 Bearing P O PL 7 10 Item 26 PL 7 10 Item 27 19 Quadrant gear 60T P O PL 7 10 Item 15 20 Gear 13T P O PL 7 10 Item 15 21 Not used 22 Lift arm pin P O PL 7 10 Item 15 23 Paper tra...

Page 23: ...levator cable assembly REP 7 4 11 012K05701 Tray 4 elevator cable assembly REP 7 4 12 849E21140 Pulley carrier 13 Tray 3 feed sensor actuator spring P O PL 7 15 Item 9 14 004K07330 Tray 4 elevate damper assembly REP 7 11 15 004K07320 Tray 3 elevate damper assembly REP 7 11 16 038E30370 Tray lift guide 17 019E73940 Retard pad cork 18 Separation strip 7 off P O PL 7 15 Item 19 19 801K20310 Separatio...

Page 24: ... 604K18182 Tray 3 4 mylar retainer clip kit 7 Retainer clip Wide 6 off P O PL 7 17 Item 6 8 Retainer clip Narrow 2 off P O PL 7 17 Item 6 9 Not used 10 Paper tray guide Not Spared ADJ 7 1 11 Flexure spring Not Spared 12 009K02380 Top edge flexure spring 13 Retaining clips Not Spared 14 019K06030 HCF Tray alignment clip kit 15 Front clip P O PL 7 17 Item 14 16 Rear clip P O PL 7 17 Item 14 17 Align...

Page 25: ...ray 3 P O PL 7 18 Item 9 REP 7 24 9 604K84081 Tray 3 elevator cable kit REP 7 24 10 604K84091 Tray 4 elevator cable kit REP 7 24 11 Pulley carrier P O PL 7 18 Item 9 PL 7 18 Item 10 12 004K07622 Tray 4 elevate damper assembly REP 7 28 13 004K07690 Tray 3 elevate damper assembly REP 7 28 14 Retard pad Not Spared 15 868E87140 Tray 3 skew bracket NOTE 1 W TAG 153 16 868E87150 Tray 4 skew bracket NOTE...

Page 26: ...3 and 4 clamp kit 4 Side clamp 2 off P O PL 7 19 Item 3 5 Centre clamp P O PL 7 19 Item 3 6 Tray 4 paper tray guide P O PL 7 18 Item 2 7 Tray 3 paper tray guide P O PL 7 18 Item 3 8 019E74532 Retaining clips 9 Front clip Not Spared 10 807E47310 Elevator drives gear coupling REP 7 4 11 Tray 4 paper guide P O PL 7 18 Item 2 12 Tray 3 paper guide P O PL 7 18 Item 3 13 815E73163 Separation strip w w w...

Page 27: ...ay 4 elevator motor MOT07 040 REP 7 3 2 960K41522 HCF control PWB REP 7 10 3 019E63410 Switch holder 4 130E10570 Tray 3 home switch S07 303 Tray 4 home switch S07 304 REP 7 9 5 Not used 6 120E25810 Tray 4 stack limiter REP 7 8 7 868E11660 Tray 3 stack limiter bracket 8 120E25800 Tray 3 stack limiter REP 7 8 9 868E11670 Tray 4 stack limiter bracket w w w M K E l e c t r o n i c d e ...

Page 28: ...30 Tray 4 elevator motor MOT07 040 REP 7 23 2 960K80940 HCF control PWB REP 7 27 604K95330 HCF control PWB W TAG 158 REP 7 27 NOTE 3 019E87841 Sensor holder REP 7 26 4 130E18220 Tray 3 home sensor Q07 303 Tray 4 home sensor Q07 304 REP 7 26 NOTE Install only when noise reduction is required due to noisy tray 3 and 4 feed motors and HCF motor w w w M K E l e c t r o n i c d e ...

Page 29: ...ear cover 2 848K12270 Left cover 3 059K77240 Castor locking 4 848E17500 Tray 4 front cover 5 848E17490 Tray 3 front cover 6 826E20970 Screw M6 x 30 7 848E63650 Right cover 8 Cover infill 1 P O PL 7 25 Item 10 9 Cover infill 2 P O PL 7 25 Item 10 10 848E17510 Cover infill kit 11 Castor Not spared w w w M K E l e c t r o n i c d e ...

Page 30: ...1 848E63675 Rear cover 2 848E63644 Left cover 3 059K77240 Castor locking 4 604K83651 Tray 4 front cover 5 604K83660 Tray 3 front cover 6 Castor Not spared 7 848E63650 Right cover 8 Cover infill 1 P O PL 7 26 Item 10 9 Cover infill 2 P O PL 7 26 Item 10 10 848E17510 Cover infill kit w w w M K E l e c t r o n i c d e ...

Page 31: ...m 5 15 Feed roll P O PL 7 30 Item 21 REP 8 21 16 Nip roll P O PL 7 30 Item 5 17 Left hand door cover P O PL 7 30 Item 2 18 Retard pad bracket P O PL 7 30 Item 21 19 Retard pad assembly P O PL 7 30 Item 21 20 Retard pad spring P O PL 7 30 Item 21 21 059K39862 Feed roll and retard pad assembly See NOTE 2 REP 8 22 22 Solenoid spring P O PL 7 30 Item 4 23 003E78141 Interlock cover 24 130E12770 Tray 1 ...

Page 32: ...7240 Castor locking 4 848E63650 Right cover 5 802K48781 Rear cover 6 Stand base Not Spared 7 826E20970 Screw M6x30 8 Door hinge pin P O PL 7 40 Item 2 9 Cover infill 1 P O PL 7 40 Item 11 10 Cover infill 2 P O PL 7 40 Item 11 11 848E17510 Cover infill kit 12 848K12270 Left cover NOTE Hinge pins PL 7 40 Item 8 are supplied with the front door w w w M K E l e c t r o n i c d e ...

Page 33: ... interlock switch S07 306 110E07300 Front door interlock switch See Note 7 Interlock switch plate Not Spared 8 848K19110 Front cover 9 802E82351 Rear cover 10 802E82363 Top cover 11 Cable clamp P O PL 7 60 Item 9 12 848E05863 Base knuckle cover 13 Front door interlock harness Not Spared 14 Tamper guide lever P O PL 7 60 Item 1 15 Tamper lever compression spring P O PL 7 60 Item 1 16 Label Tray 5 P...

Page 34: ...P O PL 7 62 Item 16 8 Docking latch bracket P O PL 7 62 Item 16 9 Docking latch main bracket P O PL 7 62 Item 16 10 803E13680 Docking latch thumb screw See NOTE 11 068K54920 Docking plate See NOTE 12 Slide assembly Not Spared 13 Docking guides P O PL 7 62 Item 16 14 Slide assembly locking nut Not Spared 15 Docking plate assembly P O PL 31 11 Item 11 16 003K20681 Latch assembly NOTE This part is ca...

Page 35: ...h spacer Not Spared 4 Slide latch Not Spared 5 Spring leaf Not Spared 6 Rear guide P O PL 7 64 Item 12 7 Front guide assembly Not Spared 8 038E34401 Guide strip 9 Adjustment plate P O PL 7 64 Item 13 10 Docking pin P O PL 7 64 Item 13 11 Rear guide assembly spring P O PL 7 64 Item 12 12 038K16403 Rear guide assembly 13 029K04680 Docking pin assembly w w w M K E l e c t r o n i c d e ...

Page 36: ...Not Spared 12 110E06961 Upper limit switch S07 412 REP 7 17 13 Rear elevator rack P O PL 7 68 Item 25 REP 7 21 14 Front elevator rack P O PL 7 68 Item 25 REP 7 21 15 Retard roller shield P O PL 8 47 Item 1 16 003K20950 Shipping handle assembly 17 Shipping pin bearing P O PL 7 68 Item 16 18 Shipping pin spring P O PL 7 68 Item 16 19 Shipping pin P O PL 7 68 Item 16 20 Shipping pin handle P O PL 7 6...

Page 37: ...late crash bar actuator 2 Not Spared 10 Lift plate crash bar actuator 1 Not Spared 11 Crash bar actuator spring Not Spared 12 Not Used 13 Infill actuator arm P O PL 7 70 Item 19 14 Infill actuator arm spring P O PL 7 70 Item 19 15 Infill actuator arm pin P O PL 7 70 Item 19 16 Infill plate spring P O PL 7 70 Item 19 17 Lower safety spring Not Spared 18 612W25655 Tray down limit switch screw 19 815...

Page 38: ... TAG 046 TAG 047 Right hand cover P O PL 10 21 Item 1 W TAG 148 5 Filter Not Spared 6 Filter cover Not Spared 7 826E49310 Thumbscrew 8 Work shelf P O PL 8 10 Item 11 9 Work shelf bracket P O PL 8 10 Item 11 10 848K48881 Front door assembly 35 55 ppm 848K48893 Front door assembly REF PL 8 11 Item 10 65 90 ppm 11 Work shelf assembly kit 12 014E67571 Stand off cable holder NOTE NOTE This part can als...

Page 39: ...O PL 8 11 Item 10 3 Paper path cooling fan 1 P O PL 8 11 Item 10 4 Cooling duct P O PL 8 11 Item 10 5 Foam seal P O PL 8 11 Item 10 6 Paper path cooling fan 2 P O PL 8 11 Item 10 7 Harness P O PL 8 11 Item 10 8 Front door P O PL 8 11 Item 10 9 Logo badge P O PL 8 11 Item 10 10 848K48893 Front door assembly 11 Door hinge pin P O PL 8 11 Item 10 w w w M K E l e c t r o n i c d e ...

Page 40: ...ear 26T P O PL 8 15 Item 1 12 Spring arm P O PL 8 15 Item 1 13 Torsion spring P O PL 8 15 Item 1 14 Gear 28T P O PL 8 15 Item 1 15 Ring pitch P O PL 8 15 Item 1 16 Black nylon washer P O PL 8 15 Item 1 17 Gear 22G 28T P O PL 8 15 Item 1 ADJ 4 1 18 Gear 23T P O PL 8 15 Item 1 ADJ 4 1 19 Gear 22G 20T P O PL 8 15 Item 1 20 Drive belt P O PL 8 15 Item 1 REP 8 27 21 Spring arm pin P O PL 8 15 Item 1 22...

Page 41: ...1 11 Gear 26T P O PL 8 17 Item 1 12 Spring arm P O PL 8 17 Item 1 13 Torsion spring P O PL 8 17 Item 1 14 Gear 28T P O PL 8 17 Item 1 15 Ring pitch P O PL 8 17 Item 1 16 Black nylon washer P O PL 8 17 Item 1 17 Gear 22G 28T P O PL 8 17 Item 1 ADJ 4 1 18 Gear 23T P O PL 8 17 Item 1 ADJ 4 1 19 Gear 22G 20T P O PL 8 17 Item 1 20 Drive belt P O PL 8 17 Item 1 REP 8 27 21 Spring arm pin P O PL 8 17 Ite...

Page 42: ...roll shaft P O PL 8 20 Item 1 8 127K62340 Duplex motor MOT08 060 REP 8 8 9 960K32880 Duplex motor driver PWB REP 8 8 10 Drive pulley P O PL 8 20 Item 1 11 Lower cover P O PL 8 20 Item 1 12 Duplex duct P O PL 8 20 Item 1 13 Duplex nip roll shaft P O PL 8 20 Item 1 14 059K49400 Nip roll assembly 15 Bearing P O PL 8 20 Item 1 16 Duplex drive roll shaft P O PL 8 20 Item 17 W O TAG 051 Duplex drive rol...

Page 43: ...e latch 6 Spring P O PL 8 22 Item 1 7 Nip roll shaft P O PL 8 22 Item 1 8 127K53190 Duplex motor MOT08 060 REP 8 8 9 960K52720 Duplex motor driver PWB REP 8 8 10 Drive pulley P O PL 8 22 Item 1 11 Lower cover P O PL 8 22 Item 1 12 Duplex nip roll shaft P O PL 8 22 Item 1 13 059K49400 Nip roll assembly 14 Bearing P O PL 8 22 Item 1 15 Duplex drive roll shaft P O PL 8 22 Item 16 W O TAG 051 16 604K5...

Page 44: ...8 12 3 020E54150 Pulley 4 020E48680 Pulley idler 5 127K61842 Transport roll drives motor MOT08 025 6 013E37480 Rear transport roll bearing REP 8 16 7 013E37490 Front transport roll bearing REP 8 16 8 059K70070 Transport roll NOTE 9 962K64030 Power harness 10 962K64020 Signal harness 11 120E36130 Cable holder 12 962K64040 Connection harness NOTE HFSI To reset the HFSI count refer to GP 17 w w w M K...

Page 45: ...8 26 Item 3 5 Feed Nudger roll assembly P O PL 8 26 Item 3 6 127K61850 Feed elevator motor MOT08 010 MOT08 020 7 130E12770 Tray empty sensor Q07 331 Q07 342 8 130E12790 Tray 1 stack height sensor Q07 336 Tray 2 stack height sensor Q07 337 9 Guide P O PL 8 26 Item 1 10 014E67650 Shim sensor 11 809E84180 Retard roll gate spring 12 Retard roll gate P O PL 8 26 Item 1 13 Clutch coupling P O PL 8 26 It...

Page 46: ... 16 12 Spring P O PL 8 30 Item 16 13 Drive coupling P O PL 8 30 Item 16 14 Tray 3 and 4 transport motor bracket Not Spared 15 130E12510 Tray 3 feed sensor Q08 103 See NOTE 1 REP 8 28 16 005E21801 Drive coupling assembly 17 809E94510 Ground plate 35 55 ppm 18 059K58620 Tray 3 and 4 transport roll 35 55 ppm NOTE 2 REP 8 31 ADJ 4 1 059K50120 Tray 3 and 4 transport roll 65 90 ppm REP 8 31 ADJ 4 1 19 0...

Page 47: ...em 11 6 Bearing P O PL 8 31 Item 11 7 Idler roll P O PL 8 31 Item 11 8 Spring P O PL 8 31 Item 11 9 Tray 4 feed sensor bracket P O PL 8 31 Item 12 10 604K48620 Tray 3 and 4 multifeed roll fix kit rough tread rolls W TAG 110 11 006K29490 Idler shaft assembly 12 130K75380 Tray 4 feed sensor assembly Q08 104 13 130E12060 Stack height sensor 14 604K95360 Tray 3 and 4 multifeed roll spares kit rough tr...

Page 48: ...07 383 P O PL 31 13 Item 21 REP 8 48 8 110E21540 Tray 3 over elevate switch 9 Tray 3 paper guide P O PL 8 32 Item 1 REP 8 55 10 Tray 3 feed motor MOT08 030 P O PL 8 32 Item 1 11 Feed roll assembly P O PL 31 13 Item 14 See NOTE REP 8 54 12 Nudger roll P O PL 8 32 Item 11 REP 8 54 ADJ 8 4 13 Feed frame assembly P O PL 8 32 Item 1 REP 8 40 14 Earth cable P O PL 8 32 Item 1 15 Support bracket P O PL 8...

Page 49: ...Spared 5 Spring Not Spared 6 Tray 4 stack height sensor Q07 384 P O PL 31 13 Item 21 REP 8 51 7 110E21540 Tray 4 over elevate switch 8 Tray 4 feed motor Q08 040 P O PL 8 33 Item 1 9 Feed roll assembly P O PL 31 13 Item 14 See NOTE REP 8 54 10 Nudger roll P O PL 8 33 Item 9 REP 8 54 ADJ 8 4 11 Tray 4 paper guide P O PL 8 33 Item 1 REP 8 56 12 Sensor mounting P O PL 8 33 Item 1 REP 8 53 13 Earth cab...

Page 50: ... roll bearing 4 Flange P O PL 8 35 Item 15 5 Pulley P O PL 8 35 Item 15 6 023E24440 Drive belt 7 Drive coupling P O PL 8 30 Item 16 8 022E26630 Transport roll REP 8 30 9 Shaft Not Spared 10 Spring P O PL 8 35 Item 15 REP 8 30 11 059K50110 Transport roll assembly REP 8 30 ADJ 4 1 12 022E26640 Idler roll 13 Spring plate P O PL 8 35 Item 15 14 Base P O PL 8 35 Item 15 15 059K43830 Tray 3 transport as...

Page 51: ...em 16 REP 8 57 7 Drive coupling P O PL 31 12 Item 16 REP 8 46 8 059K85140 Idler roll assembly metal shaft REP 8 46 Idler roll assembly plastic shaft Not spared REP 8 46 9 Spring P O PL 8 36 Item 11 10 Base P O PL 8 36 Item 11 11 038K23512 Tray 3 transport assembly REP 8 44 12 Transport gear pulley P O PL 8 36 Item 16 REP 8 43 13 HCF transport motor MOT08 045 P O PL 8 36 Item 16 REP 8 42 14 Spring ...

Page 52: ...ed 7 423W09050 Drive belt REP 8 33 8 Upper limit actuator spring Not Spared 9 Upper limit actuator Not Spared 10 Belt tensioner Not Spared 11 Belt tensioner spring Not Spared 12 Not used 13 125E00430 ESD brush 14 Transport motor harness Not Spared 15 Tray 5 upper feeder assembly harness Not Spared 16 962K50475 Elevator motor harness 17 962K63351 IOT to tray 5 harness 18 Not used 19 Feed elevator m...

Page 53: ...udger roll Not Spared W O TAG P 002 11 Upper feed assembly top cover P O PL 8 45 Item 1 12 Feed roll P O PL 8 45 Item 20 PL 8 45 Item 22 W TAG P 002 Feed roll Not Spared W O TAG P 002 13 Clutch P O PL 8 45 Item 20 14 Gear 38T P O PL 8 45 Item 1 15 Roller belt P O PL 8 45 Item 1 16 Washer P O PL 8 45 Item 1 17 Torsion chute spring P O PL 8 45 Item 1 18 Housing spring P O PL 8 45 Item 1 19 Torsion n...

Page 54: ... way pulley clutch P O PL 8 47 Item 1 5 Take away roller P O PL 31 13 Item 4 REP 8 38 6 Bearing P O PL 8 47 Item 1 7 Clutch P O PL 8 45 Item 20 W TAG P 002 005E29040 Clutch W O TAG P 002 8 Torsion retard spring P O PL 8 47 Item 1 9 Retard roller shaft P O PL 8 47 Item 1 10 Lower feed assembly base P O PL 8 47 Item 1 11 Clutch coupling P O PL 8 45 Item 20 W TAG P 002 Clutch coupling Not Spared W O ...

Page 55: ...tle 2 130K74702 Waste toner full sensor Q09 350 REP 9 4 3 802E93283 Waste toner door REP 9 1 4 003E77450 Strap NOTE 5 803E03180 Hinge block 6 Waste toner door switch S09 380 REF PL 4 10 Item 8 PL 4 15 Item 8 7 Sensor cover Not Spared 8 848E96690 Toner cover NOTE Refer to REP 9 1 for the waste toner bottle assembly w w w M K E l e c t r o n i c d e ...

Page 56: ... fastener P O PL 9 15 Item 24 15 Spring P O PL 9 15 Item 24 16 Main drive gear P O PL 9 15 Item 23 See NOTE 2 17 Not used 18 Toner dispense module kit REF PL 31 12 Item 21 19 604K24570 Trickle outlet shutter kit 20 Shutter assembly P O PL 9 15 Item 19 21 Shutter spring P O PL 9 15 Item 19 22 Push on fastener P O PL 9 15 Item 19 23 604K24930 Developer Drives interface kit See NOTES 2 3 24 604K18510...

Page 57: ...ner sensor kit 14 Push on fastener P O PL 9 17 Item 23 15 Spring P O PL 9 17 Item 23 16 Sleeve P O PL 9 17 Item 23 17 Toner cartridge latch P O PL 9 17 Item 23 18 Not used 19 604K24570 Trickle outlet shutter kit 20 Shutter assembly P O PL 9 17 Item 19 21 Shutter spring P O PL 9 17 Item 19 22 Push on fastener P O PL 9 17 Item 19 23 604K30560 Developer latch repair kit 24 Developer material P O PL 9...

Page 58: ...p support 7 Xerographic module latch P O PL 9 20 Item 17 REP 9 6 8 504K12320 Transfer Detack corotron NOTE 1 ADJ 9 1 9 113K03330 Transfer Detack harness 10 802E87941 Pivot plate 11 Latch spring P O PL 9 20 Item 17 12 Latch pin P O PL 9 20 Item 17 13 Latch plate Not Spared 14 031E11102 Developer paddle REP 9 7 15 809E69220 Spring 16 Curly clip Not Spared 17 604K41120 Developer latch pin kit REP 9 6...

Page 59: ...c module latch P O PL 9 22 Item 18 REP 9 6 8 504K12310 Transfer Detack corotron NOTE 1 ADJ 9 1 9 113K03330 Transfer Detack harness REP 9 8 10 Not used 11 Latch spring P O PL 9 22 Item 18 12 Latch pin P O PL 9 22 Item 18 13 Latch plate Not Spared 14 031E11102 Developer paddle REP 9 7 15 809E69220 Spring 16 802E87941 Pivot plate 17 Curly clip Not Spared 18 604K41120 Developer latch pin kit 19 Bracke...

Page 60: ...tor Fan Item Part Description 1 127K42790 Ozone fan REP 9 3 2 054E33051 Ozone duct 3 053K04960 Ozone filter 4 Magnet P O PL 9 25 Item 2 5 Photoreceptor duct P O PL 9 25 Item 6 6 127K53200 Photoreceptor fan assembly 7 Fan P O PL 9 25 Item 6 8 054E33001 Lower duct w w w M K E l e c t r o n i c d e ...

Page 61: ...atch pin P O PL 10 8 Item 10 7 Spring P O PL 10 8 Item 10 8 Latch stop P O PL 10 8 Item 10 9 Screw P O PL 10 10 Item 10 10 604K35371 Fuser latch pin kit 11 110E20190 Fuser exit switch S10 100 REP 10 16 12 Fuser upper exit guide P O PL 10 8 Item 1 13 Fuser top cover P O PL 10 8 Item 1 14 Lower input guide Not Spared 15 Lamp P O PL 10 8 Item 1 NOTE 1 An ozone filter PL 9 25 Item 3 is supplied with t...

Page 62: ...tch pin P O PL 10 10 Item 10 7 Spring P O PL 10 10 Item 10 8 Latch stop P O PL 10 10 Item 10 9 Screw P O PL 10 10 Item 10 10 604K35371 Fuser latch pin kit 11 110K20910 Fuser exit switch S10 100 REP 10 16 12 Fuser upper exit guide P O PL 10 10 Item 1 13 Fuser top cover P O PL 10 10 Item 1 14 Lower input guide Not Spared 15 Lamp P O PL 10 10 Item 1 NOTE 1 An ozone filter PL 9 25 Item 3 is supplied w...

Page 63: ...h solenoid SOL10 045 REP 10 4 15 Not used 16 Not used 17 Inverter nip solenoid bracket P O PL 10 11 Item 25 18 Solenoid link P O PL 10 11 Item 23 19 Bearing P O PL 10 11 Item 25 20 Thermistor assembly Not Spared 65 90 ppm W O TAG 120 21 Inverter locator Not Spared W O TAG 046 TAG 047 22 960K32891 Inverter motor driver PWB 65 90 ppm 960K41881 Inverter motor driver PWB 35 55ppm 23 Inverter assembly ...

Page 64: ... P O PL 10 11 Item 23 W O TAG 005 Rear gravity gate finger P O PL 10 12 Item 25 W TAG 005 14 Upper baffle P O PL 10 12 Item 22 PL 10 12 Item 23 15 Idler roll P O PL 10 12 Item 22 PL 10 12 Item 23 16 Idler roll shaft P O PL 10 12 Item 22 PL 10 12 Item 23 17 Spring P O PL 10 12 Item 22 PL 10 12 Item 23 18 Post fuser jam clearance latch REF PL 10 15 Item 11 19 Inverter sensor P O PL 10 12 Item 22 65 ...

Page 65: ... 11 Item 23 4 806E41911 Exit shaft assembly W O TAG 046 TAG 047 REP 10 14 Exit shaft assembly W TAG 046 TAG 047 REP 10 14 5 013E36980 Bearing 6 Exit gear REF PL 10 15 Item 1 7 Baffle guide 65 90 ppm P O PL 10 11 Item 23 8 Decurler roll P O PL 10 13 Item 9 NOTE W TAG 046 TAG 047 9 604K55120 Decurler soft roll repair kit NOTE W TAG 046 TAG 047 NOTE The decurler roll is only to be installed on W TAG ...

Page 66: ...ared 65 90 ppm 3 Nip roller Not Spared 4 Solenoid ramp Not Spared 65 90 ppm 5 Jam clearance knob REF PL 10 15 Item 13 6 Bearing Not Spared 7 Gear 24T REF PL 10 15 Item 9 8 Gear assembly REF PL 10 15 Item 8 9 Upper inverter drive shaft P O PL 10 14 Item 11 W O TAG 051 10 Lower inverter drive shaft P O PL 10 14 Item 11 W O TAG 051 11 604K55570 Drive roll repair kit W TAG 051 w w w M K E l e c t r o ...

Page 67: ...gear 20T 5 807E15780 Idler gear 19T 6 007K19670 Dog drive assembly 7 807E15770 Post fuser gear 20T 8 807E15820 Gear assembly 9 807E15850 Gear 24T 10 807E15840 Gear 21T 11 003K20990 Post fuser jam clearance latch 12 003E77261 Tri roll knob 13 003E77271 Jam clearance knob 14 003E77251 Latch cam handle 15 Inverter motor gear 35 55 ppm REF PL 10 11 Item 11 Inverter motor gear 65 90 ppm REF PL 10 11 It...

Page 68: ...rler kit 35 55 ppm W TAG 046 REP 10 2 2 Retaining ring P O PL 10 20 Item 1 3 Adjuster P O PL 10 20 Item 1 4 Support bracket P O PL 10 20 Item 1 5 604K60872 Inverter decurler assembly 35 55ppm 6 Screw M4x8 P O PL 10 20 Item 1 604K60802 Inverter decurler assembly 65 90 ppm 7 Shoulder screw M4x12 P O PL 10 20 Item 1 NOTE The inverter decurler soft roll repair kit is shown on PL 10 13 Item 9 w w w M K...

Page 69: ... 1 6 Shoulder screw M4x12 P O PL 10 21 Item 1 7 Rear inverter bush P O PL 10 21 Item 1 8 Tie bar P O PL 10 21 Item 1 9 Right hand cover P O item 1 WARNING 10 Mounting bracket P O PL 10 21 Item 1 11 OCT transport assembly P O PL 10 21 Item 1 12 OCT tray P O PL 10 21 Item 1 13 962K96240 Inverter jumper harness WARNING Do not use the W TAG 148 right hand cover with an output device other than the OCT...

Page 70: ...e assembly P O PL 10 25 Item 1 8 807E15940 Gear Pulley 28T 25G 9 Gear Pulley P O PL 10 25 Item 1 16T 30G 10 Intermediate drive belt P O PL 10 25 Item 1 REP 10 15 11 604K55570 Drive roll repair kit W TAG 051 12 Ozone duct P O PL 10 25 Item 1 13 Push rod P O PL 10 25 Item 1 14 Ground harness P O PL 10 25 Item 1 15 Base P O PL 10 25 Item 1 16 Roll assembly P O PL 10 25 Item 11 17 Corotron carrier lat...

Page 71: ...0 Adjustable castor 7 Output cover Not Spared 8 802K48320 Lower right hand cover 9 050K67380 Bin 0 10 050K68490 Bin 1 W O TAG F 013 ADJ 11 1 110 11 848K06180 Rear cover assembly REP 11 1 110 12 Upper right hand cover Not Spared 13 019K13380 Bin 1 alignment clip 14 2K LCSS front door cover assembly kit REF PL 31 12 Item 10 15 Hole punch assembly cover Not Spared 16 604K48150 Bin 1 tray kit improved...

Page 72: ...Part Description 1 Sensor cover Not Spared 2 110K13980 Docking interlock switch S11 300 3 003K20401 Link bracket assembly 4 Stopper Not Spared 5 Docking latch P O PL 11 4 Item 8 6 Not used 7 120K02590 Docking actuator 8 003K20410 Docking latch assembly REP 11 16 110 w w w M K E l e c t r o n i c d e ...

Page 73: ...ared 6 Bracket P O PL 11 6 Item 14 7 130E10380 Punch Sensor Q11 110 Chad Bin Full Sensor Q11 348 REP 11 7 110 8 Sensor Bracket Not Spared 9 LCSS Hole Punch Repair Kit REF PL 31 14 Item 7 W TAG F 006 ADJ 11 3 110 604K53830 LCSS Hole Punch Repair Kit W TAG F 014 ADJ 11 3 110 10 Bracket P O PL 11 6 Item 9 W TAG F 014 Bracket P O PL 11 6 Item 9 W TAG F 006 11 Punch Drive Gear P O PL 11 6 Item 9 W TAG ...

Page 74: ...TAG F 016 REP 11 12 110 006K27952 Paddle wheel shaft assembly W TAG F 016 5 013E25790 Bearing 6 Gear Not Spared 7 Flag Not Spared 8 Cable clamp Not Spared 9 Output cover REF PL 11 2 Item 7 10 127K55881 Paddle motor assembly MOT11 024 11 130E10360 Paddle roll position sensor Q11 326 12 Shaft P O PL 11 8 Item 4 W TAG F 016 13 Paddle P O PL 11 8 Item 4 NOTE W TAG F 016 NOTE Paddles are also supplied ...

Page 75: ...11 334 110K13990 Upper limit switch alternate S11 334 4 Sensor bracket Not Spared 5 130E10360 Bin 1 90 full sensor Q11 331 6 Pulley Not Spared 7 013E25810 Bearing 8 127K55890 Bin 1 elevator motor MOT11 030 9 Front belt clamp Not Spared ADJ 11 1 110 10 Motor bracket Not Spared 11 130E12330 Motor encoder sensor Q11 336 12 Pulley assembly Not Spared 13 Belt tensioner Not Spared 14 Spring Not Spared 1...

Page 76: ...Control Components 2 of 2 Item Part Description 1 110K13990 Bin 1 lower limit switch S11 335 2 Not used 3 130E10360 Bin 1 Upper level sensor Q11 332 Bin 1 Lower level sensor Q11 333 REP 11 11 110 4 Actuator Not Spared 5 Sensor support assembly Not Spared w w w M K E l e c t r o n i c d e ...

Page 77: ... Input drive belt REP 11 2 110 2 127K55860 Transport motor 1 MOT11 000 REP 11 2 110 3 Spring Not Spared 4 Pulley Not Spared 5 013E25790 Nylon bearing 6 006K27980 Feed roll shaft short 7 013E25800 Bearing 8 Jam clearance guide P O PL 11 24 Item 1 9 006K31670 Feed roll shaft long 10 Thumb wheel Not Spared w w w M K E l e c t r o n i c d e ...

Page 78: ...Tamper assembly REP 11 6 110 2 Tamper unit P O PL 11 16 Item 1 3 130E10360 Front tamper home sensor Q11 310 Rear tamper home sensor Q11 006 Rear tamper home away sensor Q11 319 4 Sensor bracket P O PL 11 16 Item 1 5 Static eliminator stacker REF PL 11 23 Item 7 6 Sensor retainer P O PL 11 16 Item 1 w w w M K E l e c t r o n i c d e ...

Page 79: ...motor encoder sensor REP 11 10 110 4 Pulley Not Spared 5 023E24330 Ejector belt REP 11 17 110 6 Clip P O PL 11 18 Item 1 7 019K13390 Support finger set Qty 4 8 020K21490 Pulley drive gear 9 Washer Not Spared 10 Spring P O PL 11 18 Item 1 11 Shaft P O PL 11 18 Item 1 12 Slide ejector bearing P O PL 11 18 Item 15 13 Wide slide ejector bearing P O PL 11 18 Item 15 14 Cushion washer P O PL 11 18 Item ...

Page 80: ... REP 11 8 110 2 Head traverse unit P O PL 11 20 Item 1 3 130E10360 SU1 Home sensor Q11 370 SU1 Front index sensor Q11 371 4 130E10380 SH1 Paper sensor Q11 361 5 029K04520 Staple head unit REP 11 9 110 6 Stapler cover P O PL 11 20 Item 1 7 Staple cartridge REF PL 26 10 Item 11 8 Not used 9 Sensor cover P O PL 11 20 Item 1 10 Staple head assembly P O PL 11 20 Item 1 w w w M K E l e c t r o n i c d e...

Page 81: ...pring Not Spared 7 115E12830 Static eliminator 8 006K27980 Feed roll shaft short 9 013E25800 Bearing 10 032K04580 Paper guide 11 130E10370 Top exit sensor Q11 130 12 121K45010 Diverter solenoid SOL11 002 13 Shaft diverter assembly P O PL 31 13 Item 6 W TAG F 017 14 023E24340 Paper output drive belt REP 11 4 110 15 006K27970 Drive shaft assembly 16 003K17531 Jam clearance knob 17 Belt tensioner Not...

Page 82: ...d paper guide 3 006K27960 Ejector drive shaft REF PL 11 22 Item 1 4 130E10370 2nd to top exit sensor Q11 140 5 013E25790 Nylon bearing 6 Pulley Not Spared 7 115E11810 Static eliminator stacker 8 Paper output drive belt REF PL 11 22 Item 14 9 Upper right hand paper guide Not Spared 10 013E25800 Bearing 11 Mylar safety cover P O PL 11 23 Item 1 w w w M K E l e c t r o n i c d e ...

Page 83: ...ce Guide Item Part Description 1 032K04600 Paper entry guide assembly 2 Jam clearance handle P O PL 11 24 Item 1 3 130E10380 Entry sensor Q11 100 4 Sensor bracket Not Spared 5 848K06160 Entry guide cover REP 11 15 110 6 Jam clearance guide P O PL 11 24 Item 1 7 809E78390 Latch w w w M K E l e c t r o n i c d e ...

Page 84: ...ower supply module 3 960K34490 Offline staple PWB S11 373 4 962K56951 Cord bracket assembly 5 110K13980 Front door interlock switch S11 303 6 110K13970 Top cover interlock switch S11 302 CAUTION Do not install a new 2K LCSS PWB until the cause of the damage to the old 2K LCSS PWB has been determined Go to the 11G 110 2K LCSS PWB Damage RAP w w w M K E l e c t r o n i c d e ...

Page 85: ...mounting bracket repair kit 6 Thumbscrew Not Spared 7 Output cover Not Spared 8 Not used 9 050K67380 Bin 0 10 050K68490 Bin 1 W O TAG L 013 ADJ 11 1 120 604K48150 Bin 1 tray kit improved stacking W TAG L 013 11 848K06140 Rear cover REP 11 1 120 12 Right hand cover Not Spared 13 019K13380 Bin 1 alignment clip 14 017E11260 Stability foot REP 11 3 120 NOTE W TAG L 013 improves stacking on machines ru...

Page 86: ...r P O PL 11 102 Item 8 2 110K13980 Docking interlock switch S11 300 REP 11 14 120 3 003K20401 Link bracket assembly REP 11 14 120 4 Not used 5 Docking latch P O PL 11 102 Item 8 REP 11 14 120 6 Spring P O PL 11 102 Item 8 7 120K02590 Docking actuator 8 003K20391 Docking latch assembly REP 11 14 120 w w w M K E l e c t r o n i c d e ...

Page 87: ...16 3 Not used 4 006K30491 Paddle wheel shaft assembly W O TAG L 016 REP 11 10 120 006K34580 Paddle wheel shaft assembly W TAG L 016 5 013E25790 Bearing 6 Not used 7 Flag Gear Not Spared 8 Not used 9 Output cover REF PL 11 100 Item 7 10 127K55840 Paddle motor assembly MOT11 024 11 130E12330 Paddle roll position sensor Q11 326 NOTE Paddles are also supplied 4 off as a kit PL 31 13 Item 11 w w w M K ...

Page 88: ...12330 Bin 1 90 full sensor Q11 331 Bin 1 upper level sensor Q11 332 REP 11 9 120 Motor encoder sensor Q11 336 6 Pulley Not Spared 7 013E25810 Bearing 8 127K55890 Bin 1 elevator motor MOT11 030 9 Front belt clamp Not Spared ADJ 11 1 120 10 Motor bracket Not Spared 11 110K13990 Bin 1 lower limit switch S11 335 12 Pulley assembly Not Spared 13 Sensor support Not Spared 14 P clamp Not Spared 15 Belt t...

Page 89: ...put drive belt REP 11 2 120 2 127K55820 Transport motor 1 MOT11 000 REP 11 2 120 3 Spring Not Spared 4 Pulley Not Spared 5 013E25790 Nylon bearing 6 006K27980 Feed roll shaft short 7 013E25800 Bearing 8 Paper entry guide assembly REF PL 11 122 Item 1 9 006K31670 Feed roll shaft long 10 Thumb wheel Not Spared w w w M K E l e c t r o n i c d e ...

Page 90: ...amper assembly REP 11 6 120 2 Tamper unit P O PL 11 112 Item 1 3 130E12330 Front tamper home sensor Q11 310 Rear tamper home sensor Q11 006 Rear tamper home away sensor Q11 319 4 Sensor bracket P O PL 11 112 Item 1 5 Static eliminator stacker REF PL 11 120 Item 7 6 Sensor retainer P O PL 11 112 Item 1 w w w M K E l e c t r o n i c d e ...

Page 91: ...y REP 11 8 120 2 Ejector base P O PL 11 114 Item 1 3 130E12330 Ejector home sensor Q11 320 Ejector out sensor Q11 322 Ejector motor encoder sensor REP 11 8 120 4 Pulley Not Spared 5 023E24330 Ejector belt REP 11 15 120 6 Clip P O PL 11 114 Item 1 7 020K21490 Pulley drive gear 8 Washer Not Spared 9 KL Clip Not Spared w w w M K E l e c t r o n i c d e ...

Page 92: ...er assembly 2 Mounting bracket P O PL 11 116 Item 1 3 Stapler harness P O PL 11 116 Item 1 4 130E10380 SH1 Paper sensor Q11 361 REP 11 7 120 5 Staple head unit P O PL 11 116 Item 1 6 Stapler cover P O PL 11 116 Item 1 7 Cable clamp P O PL 11 116 Item 1 8 Staple cartridge Not Spared 9 Staple refills Not Spared w w w M K E l e c t r o n i c d e ...

Page 93: ... 5 Spring Not Spared 6 Spring Not Spared 7 115E12830 Static eliminator 8 006K27980 Feed roll shaft short 9 013E25800 Bearing 10 032K04550 Paper guide 11 130E11440 Top exit sensor Q11 130 12 121K45290 Diverter solenoid SOL11 002 13 Shaft diverter assembly P O PL 31 13 Item 6 W TAG L 003 14 Belt tensioner Not Spared 15 006K27970 Drive shaft assembly 16 003K17531 Jam clearance knob 17 Actuator Not Sp...

Page 94: ...1 118 Item 1 4 130E11440 2nd to top exit sensor Q11 140 5 013E25790 Nylon bearing 6 Pulley Not Spared 7 115E11810 Static eliminator stacker 8 023E24340 Paper output drive belt REP 11 4 120 9 Upper right hand paper guide Not Spared 10 013E25800 Bearing 11 Belt tensioner Not Spared 12 Spring Not Spared 13 127K55830 Transport motor 2 MOT 11 001 REP 11 4 120 14 Mylar safety cover P O PL 11 120 Item 1 ...

Page 95: ...ce Guide Item Part Description 1 032K04600 Paper entry guide assembly 2 Jam clearance handle P O PL 11 122 Item 1 3 130E10380 Entry sensor Q11 100 4 Sensor bracket Not Spared 5 848K06160 Entry guide cover REP 11 13 120 6 Jam clearance guide P O PL 11 122 Item 1 7 809E78390 Latch w w w M K E l e c t r o n i c d e ...

Page 96: ...980 Front door interlock switch S11 303 6 110K13970 Top cover interlock switch S11 302 7 1K LCSS communication harness P O PL 11 124 Item 4 8 Power cord P O PL 11 124 Item 4 9 Lower bracket P O PL 11 124 Item 4 10 Upper bracket P O PL 11 124 Item 4 11 Screw P O PL 11 124 Item 4 CAUTION Do not install a new 1K LCSS PWB until the cause of the damage to the old LCSS PWB has been determined Go to the ...

Page 97: ...K12530 Vent cover REP 11 1 171 7 848E17800 Foot cover REP 11 1 171 8 848E17810 Inserter removable cover REP 11 1 171 9 848K12540 Top tray REP 11 3 171 10 Seal Not Spared 11 017K04830 Fixed castor assembly REP 11 96 171 12 Fixed castor bracket P O PL 11 130 Item 11 13 017K04630 Adjustable castor REP 11 96 171 14 Adjustable castor washer P O PL 11 130 Item 13 15 017K04640 Mounting bracket assembly 1...

Page 98: ...t tensioner Not Spared 10 127K56591 Bin 1 elevator motor assembly REP 11 12 171 11 Bin 1 rear lift bar bracket Not Spared 12 Bin 1 front lift bar bracket Not Spared 13 Bin 1 lift bar Not Spared 14 Front main belt clamp 2 of 2 Not Spared 15 Front main belt clamp 1 of 2 Not Spared 16 050E23670 Bin 1 REP 11 4 171 17 Not used 18 Not used 19 848E17830 Middle right side cover 20 019K13380 Bin 1 retainin...

Page 99: ...away sensor Q11 176 16 130K75470 Bin 1 upper level sensor receiver Q11 332 REP 11 76 171 17 130K75900 Bin 1 rear wall sensor Q11 196 18 127K56550 Motor encoder assembly 19 127K56580 Bin 1 offset motor MOT11 034 REP 11 9 171 20 130K75480 Bin 1 upper level sensor transmitter Q11 332 REP 11 76 171 21 032E35301 Rear tamper arm W O TAG V 006 Rear tamper arm reinforced P O PL 11 140 Item 13 W TAG V 006 ...

Page 100: ...1 171 14 Pinion gear Not Spared 15 Pinion gear shaft Not Spared 16 130E12830 Paper pusher upper sensor Q11 171 Paper pusher lower sensor Q11 173 REP 11 54 171 17 Stapler gate safety switch S11 365 P O PL 11 145 Item 22 18 Sensor screw P O PL 11 145 Item 22 19 Sensor assembly bracket P O PL 11 145 Item 22 20 Lower exit guide Not Spared 21 Pusher dampers P O PL 11 145 Item 8 22 674K03541 Sensor asse...

Page 101: ...0 REP 11 64 171 3 Solenoid bracket P O PL 11 150 Item 4 4 121K45290 BM diverter solenoid SOL11 074 ADJ 11 14 171 Exit diverter solenoid SOL11 002 Buffer clamp solenoid SOL11 082 5 Solenoid connector Not Spared 6 127K56610 Paddle module driving motor assembly REP 11 48 171 7 Entry feed motor 1 belt Not Spared 8 Bypass feed motor belt Not Spared 9 Buffer feed motor belt Not Spared 10 Exit feed motor...

Page 102: ...P O PL 31 14 Item 11 W TAG V 008 REP 11 39 171 10 059K59531 Buffer pocket jam clearance guide 11 059K59540 Inserter jam clearance guide assembly 8a 12 059K59521 Input jam clearance guide 5a 13 059K59510 Buffer guide assembly 5b 14 Nip split motor cover P O PL 11 153 Item 13 15 Nip split motor MOT11 081 P O PL 11 153 Item 13 16 121K45300 Magnet 17 130E12810 Paper edge sensor NOTE 18 130E12840 Chad ...

Page 103: ...oll REF PL 11 155 Item 1 REP 11 44 171 4 Inserter guide roll REF PL 11 155 Item 1 REP 11 41 171 5 Booklet entrance roll REF PL 11 155 Item 1 REP 11 43 171 6 Buffer pocket roll REF PL 11 155 Item 1 REP 11 42 171 7 019K13660 Buffer clamp 8 Input roll REF PL 11 155 Item 1 REP 11 40 171 9 Bearing Not Spared 10 006K32690 Stacker exit roll 11 Top exit roll Not Spared 12 Top exit feed roll REF PL 11 155 ...

Page 104: ... tamper tray away sensor Q11 174 Nip split sensor Q11 170 Nip home sensor Q11 159 2 130E12810 Entry sensor Q11 100 2nd to top exit sensor Q11 140 Buffer position sensor Q11 157 Buffer path sensor Q11 164 Inserter sensor NOTE 3 130E12840 Top exit sensor Q11 130 Booklet exit sensor Q11 158 NOTE There is no component code number for the Inserter sensor w w w M K E l e c t r o n i c d e ...

Page 105: ...art Description 1 105K30211 HVF power supply unit REP 11 55 171 2 960K41772 HVF control PWB REP 11 57 171 3 960K41780 Pause to unload PWB REP 11 97 171 4 105K36840 Power cord 5 Inline fuse 10A slo blow Not Spared 6 Harness Not Spared 7 952K00410 Power communications cable w w w M K E l e c t r o n i c d e ...

Page 106: ...Xerox WorkCentre 5790 Family PL 11 160 Parts Lists PL 11 160 HVF BM Module Complete Item Part Description 1 801K27251 BM Module REP 11 61 171 2 010K04360 Slide assembly REP 11 62 171 w w w M K E l e c t r o n i c d e ...

Page 107: ...130K74072 Flapper home sensor Q11 391 P O PL 11 161 Item 30 REP 11 16 171 13 Bearing Not Spared 14 020E39990 BM Entry roll pulley REP 11 22 171 15 006K28660 BM Entry roll REP 11 22 171 16 130K74110 BM Entry sensor Q11 160 REP 11 23 171 17 125E00430 Static eliminator 18 Rear latch Not Spared 19 Shaft Not Spared 20 809E46411 Latch spring 21 Front latch Not Spared 22 Entrance baffle assembly Not Spar...

Page 108: ...7 BM Rear tamper rack P O PL 11 162 Item 9 REP 11 30 171 8 BM Front tamper rack P O PL 11 162 Item 10 REP 11 30 171 9 007K13190 BM Rear tamper assembly REP 11 30 171 10 007K13180 BM Front tamper assembly REP 11 30 171 11 807E15450 BM Tamper gear REP 11 30 171 12 BM Tamper bracket Not Spared REP 11 30 171 13 BM Tamper rack guide Not Spared REP 11 30 171 14 802E59410 BM Connector cover 15 BM Tamper ...

Page 109: ...drive belt REP 11 20 171 8 809E78370 BM back stop tensioner spring REP 11 20 171 9 Allen key 3mm Not Spared 10 802E59180 Sensor cover 11 BM back stop bearing Not Spared REP 11 26 171 12 BM back stop idler bracket Not Spared REP 11 26 171 13 BM back stop idler shaft Not Spared 14 BM back stop tensioner link Not Spared 15 809E25100 BM back stop link spring REP 11 26 171 16 012E20870 BM back stop lin...

Page 110: ... nut P O PL 11 164 Item 17 7 Back stop adjust spring P O PL 11 164 Item 17 8 809E71970 Anti play spring 9 Solenoid spring P O PL 11 164 Item 17 10 Shaft support Not Spared 11 Belt clamp P O PL 11 164 Item 17 12 BM back stop solenoid nut P O PL 11 164 Item 17 13 Pivoting clamp P O PL 11 164 Item 17 14 006K30790 BM back stop drive shaft REP 11 26 171 15 023E23140 BM back stop belt REP 11 26 171 16 B...

Page 111: ...motor assembly MOT11 061 REP 11 18 171 4 014E47460 Motor encoder REP 11 18 171 5 Drive shaft Not Spared 6 007E69830 Drive gear 7 413W30654 Bearing REP 11 18 171 8 008E08220 Crank REP 11 18 171 9 012E20860 Connecting rod REP 11 36 171 10 Bearing Not Spared 11 802E59171 Motor cover 12 809E42861 Crease nip spring REP 11 58 171 13 815K11660 Crease blade assembly REP 11 36 171 14 032E19330 Crease blade...

Page 112: ...1 401 REP 11 24 171 9 107E22600 BM Crease roll gate home sensor Q11 415 BM Crease roll motor encoder sensor Q11 419 10 960K42390 BM PWB REP 11 17 171 11 Motor bracket P O PL 11 166 Item 12 12 127K54680 BM crease roll motor assembly MOT11 062 REP 11 19 171 13 014E47460 BM Crease roll motor encoder 14 Support bracket Not Spared 15 023E25430 Belt 16 127K55520 BM Compiler motor assembly REP 11 25 171 ...

Page 113: ...ase roll gate rack gear REP 11 59 171 9 Not used 10 Not used 11 Not used 12 Bearing Not Spared 13 007E69070 Crease roll gate rack drive gear REP 11 59 171 14 007E68951 Crease roll gate rack REP 11 59 171 15 020E38701 Crease roll gate front guide REP 11 59 171 16 020E38081 Crease roll gate rear guide REP 11 59 171 17 Crease roll drive shaft Not Spared 18 Crease roll gate shaft Not Spared 19 050E231...

Page 114: ...acket handle Not Spared REP 11 28 171 10 Stapler bracket assembly Not Spared REP 11 28 171 11 809E48830 Torsion spring REP 11 28 171 12 Bearing Not Spared REP 11 28 171 13 Spring Not Spared REP 11 28 171 14 802E42770 Staple head cover 15 BM Right hand cover Not Spared REP 11 56 171 16 125K03831 Static eliminator 17 130E11640 BM exit sensor Q11 409 REP 11 50 171 18 107E22600 BM Stapler head carrier...

Page 115: ...F BM Bin 2 upper cover P O PL 11 169 Item 8 4 127K53630 BM Conveyor belt drive motor MOT11 402 5 019E61171 HVF BM Bin 2 90 full sensor Q11 389 6 HVF BM Bin 2 lower cover P O PL 11 169 Item 8 7 Thumbscrew Not Spared 8 HVF BM Bin 2 assembly Not Spared 9 HVF BM Bin 2 connector Not Spared 10 809E47341 HVF Bin 2 actuator spring 11 007E69000 Gear 50T pulley 24T w w w M K E l e c t r o n i c d e ...

Page 116: ...Spared REP 11 90 171 12 Sheet size detector 1 Q11 150 Sheet size detector 2 Q11 151 P O PL 11 175 Item 20 REP 11 89 171 13 Inserter paper width sensor 1 Q11 152 P O PL 11 175 Item 19 REP 11 90 171 Inserter paper width sensor 2 P O PL 11 175 Item 19 NOTE REP 11 90 171 14 Bottom tray bracket P O PL 11 175 Item 19 15 Bottom tray rack P O PL 11 175 Item 19 16 Bottom plate sensor Q11 156 P O PL 11 175 ...

Page 117: ...3 Gear Not Spared 4 Pulley Not Spared 5 Belt Not Spared 6 Bracket Not Spared 7 Jam drive belt Not Spared 8 Top cover interlock switch S11 306 Not Spared REP 11 87 171 9 Loading lever Not Spared 10 Loading gear Not Spared 11 Bearing Not Spared 12 Torsion spring Not Spared 13 Loading shaft Not Spared 14 Front loading bracket Not Spared w w w M K E l e c t r o n i c d e ...

Page 118: ... TE sensor Q11 155 REP 11 93 171 LE sensor Q11 154 REP 11 93 171 P O PL 11 179 Item 19 12 Idle roller assembly P O PL 11 179 Item 19 REP 11 98 171 13 Idler roller bracket Not Spared 14 Idler roller spring P O PL 11 179 Item 19 15 Top inside cover Not Spared 16 Idler roller cover P O PL 11 179 Item 19 17 Top cover door P O PL 11 179 Item 20 REP 11 91 171 18 050K68090 Reverse feed roller REP 11 95 1...

Page 119: ...r motor MOT11 078 REP 11 84 171 2 Idler Not Spared 3 Driver gear Not Spared 4 Idler Not Spared 5 Tray down gear Not Spared 6 Gear cover bracket Not Spared 7 Idler Not Spared 8 Bottom shaft drive Not Spared 9 Feed roller drive gear Not Spared 10 Tray down clutch Not Spared 11 Tray down clutch assembly Not Spared w w w M K E l e c t r o n i c d e ...

Page 120: ... REP 11 73 171 5 Top cover door assembly spring P O PL 11 190 Item 8 6 802E93931 Top cover REP 11 67 171 7 848E17430 Right hand side cover REP 11 67 171 8 Tri Folder complete Not Spared 9 Top cover door assembly shaft P O PL 11 190 Item 8 10 107E26490 Top cover interlock sensor Q11 394 REP 11 77 171 11 Top cover locking stud Not Spared 12 802E99581 Front cover 13 017K04190 Castor NOTE For detail o...

Page 121: ... Drive assembly 13 005K12690 Drive coupling assembly REP 11 69 171 14 675K53640 Tri Folder install kit REP 11 68 171 15 Thumb screw P O PL 11 193 Item 14 16 960K24000 Tri folder control PWB REP 11 80 171 17 Drive coupler P O PL 11 193 Item 12 18 Align gauge coupler P O PL 11 193 Item 12 19 962K49592 Bin 2 tray harness REP 11 81 171 20 962K49571 Tri folder harness REP 11 81 171 21 Drive belt tensio...

Page 122: ... Not Spared 3 Top cover door assembly shaft Not Spared 4 Latch hook P O PL 11 195 Item 10 5 Top door cover assembly base P O PL 11 195 Item 10 6 Latch handle P O PL 11 195 Item 10 7 Latch spring P O PL 11 195 Item 10 8 059K58690 Idler assembly REP 11 73 171 9 Idler spring P O PL 11 195 Item 10 10 848K11680 Top cover door assembly REP 11 73 171 11 Idler assembly Not Spared w w w M K E l e c t r o n...

Page 123: ...y Not Spared 6 130E11861 Assist gate sensor Q11 184 REP 11 78 171 7 020E38480 Crease roll pulley REP 11 74 171 8 121K44660 Assist gate solenoid SOL11 086 REP 11 71 171 9 011E13832 Centerfold entry gate lever REP 11 74 171 10 809E44040 Crease roll spring REP 11 72 171 11 130K74920 Entry sensor Q11 183 REP 11 78 171 12 130K74051 Exit sensor Q11 086 REP 11 79 171 13 Not used 14 Feed roller bearing No...

Page 124: ... 12 10 Parts Lists PL 12 10 OCT Item Part Description 1 604K41660 OCT complete 2 Tray P O PL 12 10 Item 1 3 675K26824 OCT finger kit REP 12 1 4 Thumbscrew P O PL 12 10 Item 1 5 130E81311 OCT 90 full sensor Q12 300 w w w M K E l e c t r o n i c d e ...

Page 125: ...ared REP 14 1 7 Grommet Not Spared 8 848E57531 Base cover REP 14 1 9 Single board controller PWB module UI harness PJ103 PJ104 PJ130 PJ133 PJ80 10 016E18310 Top cover plug 11 Spacer Not Spared 12 032E20580 Rubber stop 13 032K04061 CVT Ramp assembly REP 14 6 14 Document glass securing bracket P O PL 14 10 Item 1 15 Transit screw hole plug P O PL 14 10 Item 3 16 Scanner frame securing bracket Not Sp...

Page 126: ...PWB video PWB harness PJ922 14 Scanner motor drive belt P O PL 31 12 Item 15 REP 14 16 15 CCD PWB Scanner PWB ribbon cable 1 PJ931 P O PL 14 10 Item 1 16 130K75130 Scan carriage home sensor Q14 100 REP 14 7 Input module angle sensor Q14 310 REP 14 8 Q14 310 17 020K12510 Scan idler pulley REP 14 10 18 030K79640 Scan motor bracket REP 14 15 19 CCD PWB 20 Actuator spring Not Spared 21 110K14010 Input...

Page 127: ...E02590 CVT glass 31mm wide NOTE REP 14 6 5 090K02451 Document glass NOTE REP 14 6 6 Spacer Not Spared 014E61280 REP 14 1 7 Grommet Not Spared 8 802E93182 Base cover REP 14 1 9 Single board controller PWB module UI harness PJ130 PJ133 PJ104 Not Spared 10 016E18310 Top cover plug 11 Base cover plug Not Spared 12 032E20580 Rubber stop 13 032K04061 CVT Ramp assembly REP 14 6 NOTE Refer to ADJ 14 1 for...

Page 128: ...K34340 Fuse USSG REP 14 2 12 960K34320 Exposure lamp inverter PWB REP 14 2 13 152S06184 Single board controller module scanner driver PWB CCD PWB PJ455 PJ450 PJ135 harness 14 023E25140 Scanner drive belt P O PL 14 20 Item 1 REP 14 13 15 Sensor bracket Not Spared 16 130K75130 Scan carriage home sensor Q14 100 REP 14 7 Input module angle sensor Q14 310 REP 14 8 17 020K12510 Scan idler pulley REP 14 ...

Page 129: ...power supply 3 146E02180 Xerox secure access card reader HID 4 Xerox secure access card reader MAGSTRIPE Not Spared 5 146E02190 Xerox secure access card reader MIFARE 6 146E02200 Xerox secure access card reader LEGIC 7 Xerox secure access power cord NA Not Spared 8 Xerox secure access power cord EU Not Spared 9 Xerox secure access power cord UK Not Spared w w w M K E l e c t r o n i c d e ...

Page 130: ...01 REP 3 2 960K52330 R9 1 Line W O TAG X 001 REP 3 2 R8 1 Line South Africa only W O TAG X 001 REP 3 2 960K58801 Embedded fax PWB 1 Line W TAG X 001 5 802E65251 Lower cover 6 Single board controller PWB module REF PL 3 24 Item 1 7 Grounding strip P O PL 20 10 Item 4 8 Telephone cable not shown on illustration see below for variants P O PL 20 10 Item 9 PL 20 10 Item 10 United Kingdom USSG XCL Germa...

Page 131: ...11 Item 2 NOTE 2 Power cord P O PL 25 10 Item 1 3 PSU P O PL 25 10 Item 1 4 Staple cartridge 1 cartridge 5000 staples Staple cartridge refill 3 cartridges 3 x 5000 staples 5 Convenience stapler P O PL 25 10 Item 1 XE Convenience stapler USSG XCL P O PL 25 10 Item 1 NOTE The convenience stapler has no serviceable parts w w w M K E l e c t r o n i c d e ...

Page 132: ...RNING 11 108R00493 Staple cartridge 3 x 5000 2K LCSS 12 Serial cable Not Spared 13 035E56460 Wiper 14 082E02000 Test pattern A3 11x17 15 082E02010 Test pattern A4 16 082E02020 Test pattern 8 5x11 17 082E08230 Test pattern solid area density scale 18 082P00448 Test pattern visual scale 19 008R90273 Antistatic fluid Not Spared 20 070P00043 Molub grease 777 21 146E02700 USB Reader HITAG 22 008R12912 ...

Page 133: ...ples 2 006R01146 Black toner Includes waste toner bottle REF PL 9 15 Item 4 65 90 ppm Pack of 2 3 006R01046 Toner cartridge 2 pack REF PL 9 17 Item 4 35 55 ppm 4 008R12941 Convenience stapler cartridge refill staples only 3 x 5000 staples 5 Handset tool Not Spared 6 600T02329 PFP stack height sensor retard shield setting tool 7 600T02331 LVPS test tool w w w M K E l e c t r o n i c d e ...

Page 134: ...G 151 3 Main covers REF PL 8 10 4 2K LCSS covers REF PL 11 2 5 Not used 6 Not used 7 Scanner covers W TAG 150 REF PL 14 10 8 1K LCSS covers REF PL 11 100 9 Stand covers REF PL 7 40 10 Scanner covers W O TAG 150 REF PL 14 20 11 HVF covers REF PL 11 130 12 Not used 13 Tray 5 covers REF PL 7 60 14 Inserter covers REF PL 11 175 15 Tri folder covers REF PL 11 190 w w w M K E l e c t r o n i c d e ...

Page 135: ...SG XCL XCL 498K10310 4 hole punch kit Sweden LCSS XE XE 498K10280 4 hole punch kit LCSS XE XE 498K11411 3 hole punch kit HVF XE 498K17900 4 hole punch kit HVF XE 498K17940 4 hole punch kit HVF Sweden 498K11400 2 hole punch kit HVF XE 6 604K67700 Seal replacement kit 7 Finishing devices see below for variants 1K LCSS no hole punch P O PL 11 100 32 45 ppm 2K LCSS no hole punch REF PL 11 2 8 Tray 5 P...

Page 136: ...urity kit 11 049K00280 Tray 6 install kit 12 604K41020 Ros spares kit 35 ppm REF PL 6 10 Item 4 604K34980 ROS spares kit REF PL 6 10 Item 4 40 55 ppm 604K34950 ROS spares kit REF PL 6 10 Item 4 65 90 ppm 13 Image module spares kit Not Spared 14 604K73160 Inverter spares kit 32 55 ppm Inverter spares kit 604K73150 65 87 ppm 15 604K73230 HVF ejector assembly safety cover kit 16 604K48620 Tray 3 and ...

Page 137: ...K67240 Registration clutch kit REF PL 8 15 Item 7 PL 8 17 Item 7 14 604K42120 Crease roll repair kit REF PL 11 167 Item 25 15 604K73470 CCDS replacement drive belt kit REF PL 14 15 Item 14 16 604K83680 Tray 3 transport shaft kit 17 604K42680 DADH feed bearing kit REF PL 5 15 Item 26 18 604K35340 Developer charge kit REF PL 9 17 Item 25 19 604K83690 Exit shaft kit 20 604K83711 Feedhead assembly spa...

Page 138: ...nterface kit REF PL 9 15 Item 23 13 801K20310 Separation strip kit REF PL 7 15 Item 19 14 604K83641 Feed Nudger Retard roll spares kit W TAG 151 15 604K53950 Tray 3 and 4 paper feed assembly kit REF PL 8 30 Item 1 PL 8 31 Item 1 16 1K LCSS mounting bracket repair kit REF PL 11 100 Item 5 17 848E17510 Cover infill kit REF PL 7 25 Item 10 PL 7 40 Item 11 18 604K54760 Envelope tray feeding kit REF PL...

Page 139: ...LCSS Hole Punch Repair Kit REF PL 11 6 Item 9 8 604K55570 Drive roll repair kit Pre reg PL 8 15 Item 26 PL 8 17 Item 27 Duplex PL 8 20 Item 17 PL 8 22 Item 16 Inverter PL 10 14 Item 11 SPP PL 10 25 Item 11 W TAG 051 9 604K60701 DADH mylar guide kit REF PL 5 10 Item 17 10 498K17546 CAC enablement kit USSG XCL 11 604K73370 BM Diverter kit XE 12 146E02210 Magstripe USB reader 13 20A adaptor kit 605K1...

Page 140: ...ece Ireland Portugal 497K06340 Austria Germany Switzerland Italy 497K06350 Netherlands Belgium France 497K06360 Sweden Norway Finland Denmark South Africa Not Spared 497K05671 USSG XCL 497K05661 XE 497K11270 Brazil USSG XCL NOTE 497 8K part numbers should not be ordered by the CSE 497 8K part numbers are customer install kits and are for reference only w w w M K E l e c t r o n i c d e ...

Page 141: ...gdom Spain Greece Ireland Portugal 497K06380 Austria Germany Switzerland Italy 497K06390 Netherlands Belgium France 497K06400 Sweden Norway Finland Denmark 497K07280 South Africa 497K05691 USSG XCL 497K05681 XE NOTE 497 8K part numbers should not be ordered by the CSE 497 8K part numbers are customer install kits and are for reference only w w w M K E l e c t r o n i c d e ...

Page 142: ...pping AT Screw M4x10 Self Tapping AU Screw M3x5 Machine AV E Clip M3 5 AW Screw M3x5 5 Taptite AX Screw M3x14 Machine AY Screw M3x18 Self Tapping AZ Washer M4 BA Screw M4x16 Machine BB Screw M4x5 Machine BC Screw M3x10 Machine BD Screw M3x6 Machine BE Screw M4x7 5 Machine BF Screw M3x5 5 Machine BG Washer M3 BH Spring Washer M3 BI Screw M3x6 Machine BJ Screw M3x22 Self Tapping BK Retaining Ring Sk...

Page 143: ...Tapping DL Screw M4x6 Taptite DM M3 Star Washer DN Screw M4x6 Machine DO Screw M3x6 Self Tapping DP M3 Nut Washer Head DQ Screw M4x11 Machine DR Washer M8 Nylatron DS Screw M3 x 8 DT Screw M3x17 Taptite DU Screw M2 5x8 Taptite DV Screw M3 5x10 Torx DW Screw M3 5x10 Taptite EA Screw M4x6 Machine EB Screw M4x10 Machine EC Screw M4x8 Machine EF Screw M5x6 machine EH Pivot pin M4X10 Hex Head EI 013E25...

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