![background image](http://html2.mh-extra.com/html/xerox/synergix-8830/synergix-8830_service-manual_3962122380.webp)
How to Use This Documentation
Introduction
This section provides the Service Representative with Information pertaining to the organiza-
tion and use of this service documentation, and includes the following supportive reference
data:
Reference Symbology
Signal Nomenclature
DC Voltage Ranga Specifications
AC Voltage Range and Current Specifications
Section 1: Service Call Procedures (SCP)
This section is used by the Service Representative as a structured process for determining the
type and sequence of actions that are performed during a service call, the Service Call Proce-
dures section is designed to assist in the effective recognition of machine symptoms and prob-
lems, as well as to provide instructions for the maintenance and corrective actions that are
required to return the machine to the full operating condition.
Section 1 of this service documentation is the entry level for all service calls. The Service Rep-
resentative should begin each service call with the Initial Action procedure found in Section 1.
The Service Call Procedures section is composed of five integral elements: initial Action. Sys-
tem Checks, Subsystem Maintenance, Preventive Maintenance, and Final Action. The mainte-
nance and diagnostic activities in this section may direct the Service representative to perform
additional service activities found elsewhere in the documentation, such as RAPs, removal and
replacement procedures, and adjustment procedures.
The Initial Action procedure Identifies certain required actions that are necessary to obtain a
basic appraisal of machine operation at the start of the service call,
The System Checks subsection is used to test the machine in order to confirm and define the
problem areas. This subsection is used to assist the Service Representative in diagnosing the
not readily apparent machine problems, or when there are conflicting or ambiguous symptoms
present. It is important that this procedure be used in order to ensure that the correct symptom
is being diagnosed.
The Subsystem Maintenance subsection contains a specific activity procedure that must be
performed on the service call.
The Preventive Maintenance procedure contains a list of the cleaning and lubrication activ-
ities that are designed to extend and enhance the reliability and performance of the machine.
The Final Action subsection is used to identify the actions necessary to clear the call with the
Customer and to complete any administrative tasks that are associated with completing the
service activity.
Section 2; Status indicator RAPs
Section 2 of this documentation contains the Repair Analysis Procedures (RAPs) necessary to
repair all faults other than the image quality faults. The Service Representative will be referred
to this section from some other section of this documentation during the service call. When a
machine defect or fault has been resolved by using a RAP, the Service Representative should
Immediately return to the point in the service call from which section 2 was entered.
There are two types of RAPs found in section 2. The first type is a RAP that is associated with
the display of a status code or fault code in the RAP title. The second type is the Other Fault
RAP. Other Fault RAPs are diagnostic procedures that are designed to address symptoms or
problems that are not identified by, or associated with, a displayed status or fault code.
Section 3: Image Quality RAPs
This section contains the Image Quality Repair Analysis Procedures (IQ RAPs) that are used
to diagnose Image quality defect problems. The RAPs that are associated with Image quality
defect symptoms will contain the prefix "IQ" to differentiate them from other types of machine
failure symptoms.
S e c t i o n 4 : R e p a i r a n d A d j u s t m e n t P r o c e d u r e s
This section contains all repair and adjustment procedures for the machine. Repairs (REPs)
and adjustments (AOJa) are identified by the use of a standard chain prefix number.
Section 5: Parts List
This section contains a list of spare parts for the machine. All parts list page reference numbers
begin with the letters "PL", followed by a prefix number, a decimal point, and a sequential num-
ber used within the subsystem.
Section 6: General Procedures / information
This section contains procedures and Information of a general nature that apply to the
machine. This section Is divided Into two basic parts.: General Procedures and General Infor-
mation.
The General Procedures subsection contains frequently used procedures that relate to the
diagnosis, the setup, or the operation of the machine.
The General Information subsection contains product specific information that is pertinent to
the operation of the machine, but will not be found in any other part of the service documenta-
tion. This information may Include product codes, environmental operating data, installation
space requirements, and paper and electrical specifications. This subsection may also contain
information regarding supplemental tools and supplies, general service notes, a glossary of
commonly used terms, and a Change Tag Index of authorized machine modifications and ret-
rofits.
Introduction
How to Use This Documentation
3/98
VIII
8830 DOS
Summary of Contents for Synergix 8830
Page 2: ......
Page 8: ...1 98 Introduction viii 8830...
Page 11: ...Call Flow Diagram 8830 1 98 1 3 Call Flow Diagram...
Page 13: ...Print Defect Isolation Procedure 8830 1 98 1 5 Print Defect Isolation Procedure...
Page 14: ...Workstation Checkout Procedure Workstation Checkout Procedure 1 98 1 6 8830...
Page 34: ...Notes 1 98 1 26 8830...
Page 52: ...Notes 1 98 2 18 8830...
Page 84: ...Notes 1 98 3 32 8 8 3 0...
Page 86: ...Notes 1 98 4 2 8830...
Page 100: ...Notes 1 98 4 16 8 8 3 0...
Page 112: ...Notes 1 98 4 28 8830...
Page 126: ...Notes 1 98 4 42 8830...
Page 184: ...Notes 1 98 4 100 8830...
Page 191: ...8830 1 98 4 109 ADJ 10 2...
Page 192: ...ADJ 10 1 1 98 4 108 8830...
Page 193: ...Notes 1 98 8830 4 111...
Page 194: ...1 98 4 112 8830...
Page 287: ...8830 1 98 7 3 Level 1 BSD...
Page 288: ...Level 1 BSD 1 98 7 4 8830 LEVEL 1 BSD SHEET 2 OF 4...
Page 291: ...1 98 7 7 PAGE INTENTIONALLY BUNK...
Page 299: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 15 Chain 1 Standby Power...
Page 303: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 19 Chain 2 Mode Control...
Page 306: ...PAGE INTENTIONALLY BLANK 1 98 Chain 2 Mode Control 7 22 8830...
Page 307: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 23 Chain 3 Machine Run Control...
Page 310: ...PAGE INTENTIONALLY BLANK 1 98 Chain 3 Machine Run Control 7 26 8830...
Page 311: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 27 Chain 4 Print Power...
Page 317: ...4 3 DRUM DRIVE 2 OF 2 LEFT SIDE FRONT 07012 8830 1 98 7 33 Chain 4 Print Power...
Page 318: ...PAGE INTENTIONALLY BLANK 1 98 Chain 4 Print Power 7 34 8830...
Page 319: ...PAGE INTENTIONALLY BUNK 1 98 8830 7 35 Chain 6 Imaging...
Page 320: ...Chain 6 Imaging 1 98 7 36 8830...
Page 324: ...PAGE INTENTIONALLY BLANK 1 98 Chain 6 Imaging 7 40 8 8 3 0...
Page 325: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 41 Chain 7 Paper Supplying...
Page 328: ...Chain 7 Paper Supplying 1 98 7 44 8830...
Page 330: ...Chain 7 Paper Supplying 1 98 7 46 8830...
Page 332: ...Chain 7 Paper Supplying 1 98 7 48 8830...
Page 334: ...7 5 MEDIA CUTTING 1 OF 2 CUTTER DRIVE MOTOR A6MOT1 Chain 7 Paper Supplying 1 98 7 50 8830...
Page 335: ...8830 1 98 7 51 Chain 7 Paper Supplying...
Page 336: ...PAGE INTENTIONALLY BLANK 1 98 Chain 7 Paper Supplying 7 52 8830...
Page 337: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 53 Chain 8 Paper Feeding...
Page 338: ...Chain 8 Paper Feeding 1 98 7 54 8830...
Page 341: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 57 Chain 9 Xerographies...
Page 342: ...Chain 9 Xerographics 1 98 7 58 8830...
Page 344: ...9 2 EXPOSURE 1 OF 1 IMAGE MODULE Chain 9 Xerographics 1 98 7 60 8830...
Page 345: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 61 Chain 9 Xerographies...
Page 349: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 65 Chain 9 Xerographics...
Page 352: ...Chain 9 Xerographics 1 98 7 68 8830...
Page 354: ...Chain 9 Xerographics 1 98 7 70 8830...
Page 356: ...Chain 9 Xerographics 1 98 7 72 8830...
Page 358: ...PAGE INTENTIONALLY BLANK 1 98 Chain 9 Xerographics 7 74 8830...
Page 359: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 75 Chain 10 Fusing...
Page 361: ...8830 1 98 7 77 Chain 10 Fusing...
Page 362: ...Chain 10 Fusing 1 98 7 78 8830...
Page 363: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 79 Chain 10 Fusing...
Page 364: ...Chain 10 Fusing 1 98 7 80 8830...
Page 366: ...1 98 Chain 10 Fusing 7 82 8830...
Page 368: ...Chain 10 Fusing 1 98 7 84 8830...
Page 374: ...Revision Control List Product 8830 DDS Title Service Manual Part Number 701P11550 Date 3 98...
Page 378: ...3 98 VI 8830 DDS...
Page 386: ...Introduction Reference Symbology xiv 8830 DDS...
Page 388: ...Service Call Procedures 3 98 8830 DDS...
Page 396: ...Repair Analysis Procedures 3 90 2 2 8830 DDS...
Page 401: ...3 Image Quality RAP Image Quality RAP 3 3 3 98 Image Quality RAP 8830 DDS 3 1 Section Contents...
Page 402: ...Image Quality RAP 3 98 3 2 8830 DDS...
Page 404: ...Image Quality Repair Analysis Procedures 3 4 8830 POS...
Page 406: ...Repair and Adjustment Procedures 4 2 8830 DOS...
Page 414: ...Repairs Adjustments REP 4 1 6 4 10 8830 DDS...
Page 428: ...General Procedures 6 2 8830 DDS...
Page 430: ...Figure 1 Main Menu Tree Structure General Procedures Diagnostics 3 08 6 4 6830 DDS...
Page 442: ...General Procedures 3 9 8 l Diagnostics 6 16...
Page 452: ...General Procedures 3 f l f l Repack Procedure 6 2 6 883ODDS...
Page 464: ...General Procedures Change Tag Mod Index 6 38...
Page 466: ...Wiring Data 7 2 8830 DDS...
Page 467: ...1 1 AC Power Figure 1 8830 DDS Control Panel 8830 DDS 3 98 7 3 Wiring Data 1 1 AC Power...
Page 468: ...Wirlng Data 1 1 AC Power 7 4 8830DDs...
Page 470: ...9 19 96...
Page 471: ...Analyst may complete page 3 9 19 96...
Page 474: ...implementation Plan THE DOCUMENT COMPANY XEROX 9 19 96...
Page 497: ...Notes 4 97 2 2 7356 Scanner...
Page 501: ...Figure 2 AC Power Circuits 1 1 AC Power RAP 4 97 2 6 7356 Scanner...
Page 505: ...Figure 4 DC Power Circuits Sheet 1 of 2 1 2 DC Power RAP 4 97 7356 Scanner...
Page 506: ...Figure 4 DC Power Circuits Sheet 2 of 2 7356 Scanner 2 98 2 11 1 2 DC Power RAP...
Page 509: ...Figure 3 Document Illumination Circuits 1 3 Exposure Lamp RAP 4 97 2 14 7356 Scanner...
Page 518: ...Notes 4 97 3 2 7356 Scanner...
Page 526: ...Notes 4 97 NOTES 4 2 7356 SCANNER...
Page 572: ...Notes 4 97 NOTES 4 48 7356 SCANNER...
Page 586: ......
Page 596: ...Figure 6 10 Memory Tests Screen Diagnostics 4 97 6 10 7356 Scanner...
Page 620: ...Notes 4 97 7 2 7356 Scanner...
Page 621: ...1 1 AC Power Distribution 7356 Scanner 4 97 7 3 1 1 AC Power Distribution BSD...
Page 622: ...1 2 DC Power Generation 1 2 DC Power Generation BSD 4 97 7 4 7356 Scanner...
Page 623: ...7356 Scanner 4 97 7 5 1 2 DC Power Generation BSD...
Page 624: ...4 1 Main Drive Motor Control 4 1 Main Drive Motor Control BSD 4 97 7 6 7356 Scanner...
Page 625: ...4 2 Mechanical Power 7356 Scanner 4 97 7 7 4 2 Mechanical Power BSD...
Page 627: ...6 1 Document Illumination 7356 Scanner 4 97 7 9 6 1 Document Illumination BSD...
Page 628: ...6 2 Image Projection 6 2 Image Projection BSD 4 97 7 10 7356 Scanner...
Page 629: ...14 1 Communication 7356 Scanner 4 97 7 11 7 12 14 1 Communications BSD...