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LL.41, LL.45 Fuser Warmup
Fault RAP
NOTE: Refer to BSD 10.1 while using this
RAP.
This RAP Is used when the Fuser does not
warm up when the control logic attempts to
increase the heat.
LL.41 is displayed when the Fuser heat does
not Increase to 110° F (43° C) within one
minute.
LL.45 is displayed when the Fuser temp-
erature is greater than 110° F (43° C) but does
not reach the setpoint temperature within the
specified time period.
Initial Actions
• Ensure that the following connectors are
properly seated:
a. Thermistor Assembly RT1J5 / A23P5
b. Thermal Fuse A23XF1
c. Xerographic Module A23J2 / A23P2
d. Fuser Heat Rod A23HR1P2 (blue
wire)
e. Fuser Heat Rod A23HR1P1 (brown
wire)
• Ensure that the correct Fuser Heat Rod is
installed.
• Check the wall outlet for proper line
voltage.
WARNING
Dangerous Voltage
Procedure
NOTE: After entering the code [1004], the
Fuser Power Relay, A1K1, and the Fuser
Power LED, A2CR15 (on the Driver PWB), are
energized for approximately five minutes.
Enter DIAGNOSTICS (General Procedures).
Enter [1004] to test the operation of the Fuser.
After 10 seconds, the Fuser Heat Rod Is
still on.
Y N
Switch off the printer and disconnect the
power cord. Measure the resistance of
the Heat Rod as follows: Disconnect
A23P1 / A23J1. Connect the meter leads
to A23JM and A23J1-3.
The resistance is less than 30 Ohms.
Y N
Check the wiring between A23J1
and the Fuser Heat Rod (HR1).
The wires have continuity
Y N
I Repair the wires
Replace the Fuser Heat Rod, HR1 (PL
10.2)
Check for ac power from the Fuser Power
Relay as follows: Reconnect A23P1 /
A23J1. Set the meter to read ac voltage
and connect the meter leads to A1K1-4
and A1K1-8. Cheat the front door inter-
lock. Connect the Power Cord and switch
on the printer. Wait 10 seconds.
AC power Is present.
Y N
Check for ac input power to the Fuser
Power Relay, A1K1 as follows:
Connect the meter leads to A1K1-2A
and A1K1-6A.
AC power Is present.
Y N
Refer to BSD 1.1A or 1.1B and
check the ac input power circuit.
Set the meter to read 26 VDC and
connect the {+) meter lead to A1K1-1
and the (-) meter lead to A1K1-0.
Switch off, and the switch on, the
printer.
I
A B C
A B C
26 VDC is present.
Y N
Check the Fuser Power Relay On
signal from the Driver PWB, A2,
as follows: Connect the (+) meter
lead to A2J213-1 and the (-) meter
lead to A2J213-3.
26 vdc Is present.
Y N
I Replace the Driver PWB, A2,
I PL 1.1.
Check and repair the wiring
between the Driver PWB, A1, and
the Fuser Power Relay, A1K1.
Replace the Fuser Power Relay,
A1K1.PL 1.2.
Switch off the printer and disconnect the
power cord. Check the following wires for
continuity:
From To Color
A1K1-8 A1Q1MT1-A WHT
A1Q1MT2-A A23P1-1 BLU
A1K1-4 A23P1-3 BLK&BRN
The wires have continuity
Y N
Repair the wires
Set the meter to read +2 VDC. Connect
the (+) lead to A1Q1-G (BRN wire) and the
(-) lead to A1Q1-MT1 (WHT wires).
Reconnect the Power Cord and switch on
the printer. Wait 10 seconds.
NOTE: The bargraph display on the meter
will flicker if pulses are present
Pulses are present
Y N
A D E
1/98
2-3
LL.41, LL.45 RAP
Summary of Contents for Synergix 8830
Page 2: ......
Page 8: ...1 98 Introduction viii 8830...
Page 11: ...Call Flow Diagram 8830 1 98 1 3 Call Flow Diagram...
Page 13: ...Print Defect Isolation Procedure 8830 1 98 1 5 Print Defect Isolation Procedure...
Page 14: ...Workstation Checkout Procedure Workstation Checkout Procedure 1 98 1 6 8830...
Page 34: ...Notes 1 98 1 26 8830...
Page 52: ...Notes 1 98 2 18 8830...
Page 84: ...Notes 1 98 3 32 8 8 3 0...
Page 86: ...Notes 1 98 4 2 8830...
Page 100: ...Notes 1 98 4 16 8 8 3 0...
Page 112: ...Notes 1 98 4 28 8830...
Page 126: ...Notes 1 98 4 42 8830...
Page 184: ...Notes 1 98 4 100 8830...
Page 191: ...8830 1 98 4 109 ADJ 10 2...
Page 192: ...ADJ 10 1 1 98 4 108 8830...
Page 193: ...Notes 1 98 8830 4 111...
Page 194: ...1 98 4 112 8830...
Page 287: ...8830 1 98 7 3 Level 1 BSD...
Page 288: ...Level 1 BSD 1 98 7 4 8830 LEVEL 1 BSD SHEET 2 OF 4...
Page 291: ...1 98 7 7 PAGE INTENTIONALLY BUNK...
Page 299: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 15 Chain 1 Standby Power...
Page 303: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 19 Chain 2 Mode Control...
Page 306: ...PAGE INTENTIONALLY BLANK 1 98 Chain 2 Mode Control 7 22 8830...
Page 307: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 23 Chain 3 Machine Run Control...
Page 310: ...PAGE INTENTIONALLY BLANK 1 98 Chain 3 Machine Run Control 7 26 8830...
Page 311: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 27 Chain 4 Print Power...
Page 317: ...4 3 DRUM DRIVE 2 OF 2 LEFT SIDE FRONT 07012 8830 1 98 7 33 Chain 4 Print Power...
Page 318: ...PAGE INTENTIONALLY BLANK 1 98 Chain 4 Print Power 7 34 8830...
Page 319: ...PAGE INTENTIONALLY BUNK 1 98 8830 7 35 Chain 6 Imaging...
Page 320: ...Chain 6 Imaging 1 98 7 36 8830...
Page 324: ...PAGE INTENTIONALLY BLANK 1 98 Chain 6 Imaging 7 40 8 8 3 0...
Page 325: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 41 Chain 7 Paper Supplying...
Page 328: ...Chain 7 Paper Supplying 1 98 7 44 8830...
Page 330: ...Chain 7 Paper Supplying 1 98 7 46 8830...
Page 332: ...Chain 7 Paper Supplying 1 98 7 48 8830...
Page 334: ...7 5 MEDIA CUTTING 1 OF 2 CUTTER DRIVE MOTOR A6MOT1 Chain 7 Paper Supplying 1 98 7 50 8830...
Page 335: ...8830 1 98 7 51 Chain 7 Paper Supplying...
Page 336: ...PAGE INTENTIONALLY BLANK 1 98 Chain 7 Paper Supplying 7 52 8830...
Page 337: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 53 Chain 8 Paper Feeding...
Page 338: ...Chain 8 Paper Feeding 1 98 7 54 8830...
Page 341: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 57 Chain 9 Xerographies...
Page 342: ...Chain 9 Xerographics 1 98 7 58 8830...
Page 344: ...9 2 EXPOSURE 1 OF 1 IMAGE MODULE Chain 9 Xerographics 1 98 7 60 8830...
Page 345: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 61 Chain 9 Xerographies...
Page 349: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 65 Chain 9 Xerographics...
Page 352: ...Chain 9 Xerographics 1 98 7 68 8830...
Page 354: ...Chain 9 Xerographics 1 98 7 70 8830...
Page 356: ...Chain 9 Xerographics 1 98 7 72 8830...
Page 358: ...PAGE INTENTIONALLY BLANK 1 98 Chain 9 Xerographics 7 74 8830...
Page 359: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 75 Chain 10 Fusing...
Page 361: ...8830 1 98 7 77 Chain 10 Fusing...
Page 362: ...Chain 10 Fusing 1 98 7 78 8830...
Page 363: ...PAGE INTENTIONALLY BLANK 1 98 8830 7 79 Chain 10 Fusing...
Page 364: ...Chain 10 Fusing 1 98 7 80 8830...
Page 366: ...1 98 Chain 10 Fusing 7 82 8830...
Page 368: ...Chain 10 Fusing 1 98 7 84 8830...
Page 374: ...Revision Control List Product 8830 DDS Title Service Manual Part Number 701P11550 Date 3 98...
Page 378: ...3 98 VI 8830 DDS...
Page 386: ...Introduction Reference Symbology xiv 8830 DDS...
Page 388: ...Service Call Procedures 3 98 8830 DDS...
Page 396: ...Repair Analysis Procedures 3 90 2 2 8830 DDS...
Page 401: ...3 Image Quality RAP Image Quality RAP 3 3 3 98 Image Quality RAP 8830 DDS 3 1 Section Contents...
Page 402: ...Image Quality RAP 3 98 3 2 8830 DDS...
Page 404: ...Image Quality Repair Analysis Procedures 3 4 8830 POS...
Page 406: ...Repair and Adjustment Procedures 4 2 8830 DOS...
Page 414: ...Repairs Adjustments REP 4 1 6 4 10 8830 DDS...
Page 428: ...General Procedures 6 2 8830 DDS...
Page 430: ...Figure 1 Main Menu Tree Structure General Procedures Diagnostics 3 08 6 4 6830 DDS...
Page 442: ...General Procedures 3 9 8 l Diagnostics 6 16...
Page 452: ...General Procedures 3 f l f l Repack Procedure 6 2 6 883ODDS...
Page 464: ...General Procedures Change Tag Mod Index 6 38...
Page 466: ...Wiring Data 7 2 8830 DDS...
Page 467: ...1 1 AC Power Figure 1 8830 DDS Control Panel 8830 DDS 3 98 7 3 Wiring Data 1 1 AC Power...
Page 468: ...Wirlng Data 1 1 AC Power 7 4 8830DDs...
Page 470: ...9 19 96...
Page 471: ...Analyst may complete page 3 9 19 96...
Page 474: ...implementation Plan THE DOCUMENT COMPANY XEROX 9 19 96...
Page 497: ...Notes 4 97 2 2 7356 Scanner...
Page 501: ...Figure 2 AC Power Circuits 1 1 AC Power RAP 4 97 2 6 7356 Scanner...
Page 505: ...Figure 4 DC Power Circuits Sheet 1 of 2 1 2 DC Power RAP 4 97 7356 Scanner...
Page 506: ...Figure 4 DC Power Circuits Sheet 2 of 2 7356 Scanner 2 98 2 11 1 2 DC Power RAP...
Page 509: ...Figure 3 Document Illumination Circuits 1 3 Exposure Lamp RAP 4 97 2 14 7356 Scanner...
Page 518: ...Notes 4 97 3 2 7356 Scanner...
Page 526: ...Notes 4 97 NOTES 4 2 7356 SCANNER...
Page 572: ...Notes 4 97 NOTES 4 48 7356 SCANNER...
Page 586: ......
Page 596: ...Figure 6 10 Memory Tests Screen Diagnostics 4 97 6 10 7356 Scanner...
Page 620: ...Notes 4 97 7 2 7356 Scanner...
Page 621: ...1 1 AC Power Distribution 7356 Scanner 4 97 7 3 1 1 AC Power Distribution BSD...
Page 622: ...1 2 DC Power Generation 1 2 DC Power Generation BSD 4 97 7 4 7356 Scanner...
Page 623: ...7356 Scanner 4 97 7 5 1 2 DC Power Generation BSD...
Page 624: ...4 1 Main Drive Motor Control 4 1 Main Drive Motor Control BSD 4 97 7 6 7356 Scanner...
Page 625: ...4 2 Mechanical Power 7356 Scanner 4 97 7 7 4 2 Mechanical Power BSD...
Page 627: ...6 1 Document Illumination 7356 Scanner 4 97 7 9 6 1 Document Illumination BSD...
Page 628: ...6 2 Image Projection 6 2 Image Projection BSD 4 97 7 10 7356 Scanner...
Page 629: ...14 1 Communication 7356 Scanner 4 97 7 11 7 12 14 1 Communications BSD...