XCHARGE NZS Series Installation And Operation Manual Download Page 1

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Installation and

Operation Manual

V1.1

Series

NZS

Xcharge reserves all rights to this document and to the information and topics contained in it. This also applies to any possible claims to copyright

or patents. Forwarding and/or the duplicating of this document without the express permission of XCHARGE is forbidden.

Summary of Contents for NZS Series

Page 1: ...peration Manual Xcharge reserves all rights to this document and to the information and topics contained in it This also applies to any possible claims to copyright or patents Forwarding and or the du...

Page 2: ......

Page 3: ...some statutes and thus the above exclusion may not apply This document does not replace and is not intended to replace any local state provincial federal or national laws regulations or codes applica...

Page 4: ...Contents 1 0 Information and safety 1 2 0 Product description 6 3 0 Package and Transportation 13 4 0 Installation 14 5 0 Conmissioning 31 6 0 User interface 36 7 0 Maintenance 44...

Page 5: ...lled cables and con nectors The components shown in this manual are all example graphics The illustrations and explanations refer to a typical device design The design of your device may di er from th...

Page 6: ...tdown sequence only isolates the battery and associated hazardous voltages Personnel must be extreme care and wear appro priate PPE at all times Always consult site speci c schematics and manuals to e...

Page 7: ...he power supply Please use the charging station within the parameter range as de ned in the speci cation Do not use the charging station for non charging purposes or for vehicles that do not support t...

Page 8: ...uipment and or contamination Electricity Hazard Warning of electrical voltage Crushing of Hands Touching the device may result in hand injuries No access for people with active implanted cardiac devic...

Page 9: ...of Life Balance of Plant Center of Gravity Distribution Management Cabinet Direct Current Energy Management Control Unit Emergency Response Plan Energy Storage System Factory Acceptance Test Human Ma...

Page 10: ...fast charging expe rience to shape the future of carbon neutral transition Designed with the essence of XCHARGE this disruptive technology applies a completely new modular upgrade and intelli gent sof...

Page 11: ...rial socket installation area HVAC system for battery cooling heating Air outlet for charger unit Mounting position for Nameplate NZS charger can be con gured with one or two ESS N Z S 2 3 3 Battery V...

Page 12: ...2380 2300 1548 1395 1242 1096 5 1017 75 991 5 1123 750 8 Copyright NZS Installation and Operation Manual...

Page 13: ...sable Energy 208kWh Manufacture date 08 2022 AC Input 400V 3P N PE 99A 68kW 50Hz 150V 1000V 0A 250A 210kW CCS2 S N C8A233SXXXXXXXXXX P N C8A 601540 YRCCDS ANYEURE2208 Importer XCHARGE Europe GmbH Bors...

Page 14: ...5 12 months Short term 20 45 3 months 95 No condensation 2000m 75dB under nominal situation Class B No explosive hazardous No toxic harmful gases General Parameters Payment System Connectivity RFID cr...

Page 15: ...z DL 23 5dBm LTE Band 7 2500 2570MHz UL 2620 2690MHz DL 23 0dBm LTE Band 8 880 915MHz UL 925 960MHz DL 23 1dBm LTE Band 20 832 862MHz UL 791 821MHz DL 22 0dBm LTE Band 28 703 748MHz UL 758 803MHz DL 2...

Page 16: ...e and connector temperature For each cable length is free to be customized from 3m to 10m The usable DC Power on a DC outlet is limited by the maximum current of the used DC charging cable The e ectiv...

Page 17: ...ntly increase pro t for CPOs Retails Industrial socket simplify cable connection procedure Copyright NZS Installation and Operation Manual 13 Package and Transportation 3 0 Net Zero Series is packed i...

Page 18: ...able for transportation For charger unit at least two binding belts must be through top of charger and fasten the product For ESS 4 binding belts must pass through 4 rings to cross fasten the ESS DANG...

Page 19: ...tools Sockets Insulated torque spanners Herringbone ladders Glass glue Insulated gloves Insulated oor mats Expansion bolts Leveling ruler 11 Safety helmet 6 3 12 1 1 1 1 1 1 1 1 1 5 1 Bolts 5T for pr...

Page 20: ...w to create the installation base in advance on site The requirement for this concrete base is as follows Concrete base height H0 300mm Load bearing capacity 4 5 t Foundation area 2700mm x 1200mm 200m...

Page 21: ...the outer package or equipment by external force to prevent the risk of tipping It is necessary to pay attention to vertical transportation If the indicator turns red it can be assumed that there migh...

Page 22: ...kles of top cover and remove the cover 2 Release metal buckles of front cover and remove the front cover Front Front 3 Release metal buckles for left cover and remove left wooden cover 4 Release other...

Page 23: ...se a hammer to pound the bolts to the end then add nuts spacers and tighten them with a socket con rm the torque of 96N M via torque wrench After installation please take care of levelness of metal ba...

Page 24: ...is the choice cable groove in founda tion should be cut as showed in the red marked area It is directly under the cable entrance holes of charger unit Metal base 379 150 Battery characteristics and ES...

Page 25: ...quipment open the lower front and rear doors and use a socket wrench to take out the four bolts connecting the equipment to the base then close doors Lift ESS from the transportation base on the prede...

Page 26: ...con necting the equipment to the base then close doors Climb up the man ladder connect the sling with the 4 rings on the top of charger Lift charger part from the transportation base on the predetermi...

Page 27: ...d gloves to prevent electric shock and con rm that the wiring harness is intact Please refer to the diagram when connecting the homemade harness according to the line label positive and negative acces...

Page 28: ...charger inside industrial socket can also be chosen to connect charger with grid as shown in bellowing picture marked as You can connect cables to the industrial plug which is provided with charger Th...

Page 29: ...e and enter charger inside through metal cable glands Connect L1 L2 L3 N on the input bus bar and PE on grounding bar Input busbar Industrail Socket Mental xing block Grounding busbar L1 N L3 L2 The c...

Page 30: ...er are presented in below table DC Power Cables output from busbar for ESS connection and go through the cable glandson bottom to ESS cabinet Interface type Quantity Description 4 0AWG or 120mm2 1 way...

Page 31: ...ng to electrical diagram Status Status con rmation Switch Circuit Breaker O O Horizontal Downward BMS Insulation Switch After nishing input cable connection please turn to front and start connection f...

Page 32: ...ollowing picture Two poles are at lower side of upper door and top side of lower door which is easy to get and operate After opening the door wind proof poles need to be adjusted to x door position Du...

Page 33: ...ut the copper row 2 1PC M6 hexagonal combination screw 2PCS M8 ange face nut 1PC from the accessories The second and third group of battery modules are xed to the right with copper row 2 and tightened...

Page 34: ...10 5 96 Fix ESS with metal base DC power output Grounding Batter copper 220V input Fix metal base with concrete base Fix charger with base Input cable Output to ESS 1 2 3 4 5 7 8 9 6 No Metal base Cha...

Page 35: ...e is trace of condensation inside of charger and battery compartment Make sure that the main switch in the middle right hand behind the front door of the NZS charger is switched o It must be ensured t...

Page 36: ...on the main switch MCCB please follow the procedure below to complete the commissioning Turn onQF2 and QF8 then turn on QF1 Turn on all other switches Check that the start page is displayed Make sure...

Page 37: ...ker in ESS to activate auxiliary power supply in following sequence QF0 MCB0 MCB1 MCB2 Turn on BMS switch Turn on DC isolation switch on BMS 5 2 Switch on Energy Storage System DANGER Mortal danger du...

Page 38: ...is Battery disabled You can enable battery in Administrator page As showed in following picture Battery disable is turned on Battery can not be used for now Click No 1 enable the No 1 battery Battery...

Page 39: ...Yellow Red LED color 5 4 Function Test After con rmation of normal working status function test must be carried out in following procedure Check if NFC reader or POS terminal works normal Check if Ne...

Page 40: ...n the screen The main page is showed in bellow 6 1 Main Page Icon of connector 1 left Battery SOC working mode Con guration menu Icon of connector 2 right Available output power Max Output 210kW Max O...

Page 41: ...ng Process 1 Charger is con gured with two connectors To start charging please select connector you would like to use refer to available power and click Start to next page If connector is plugged in b...

Page 42: ...a reminder of unplug connector will be presented on screen If card has been successfully authorized charging station will start self check to prepare for charging There is 120s count down for preparat...

Page 43: ...the same card to stop the session and check invoice Charging session can also be stopped due to vehicle battery full or other reason In this case screen will turn to charging stopped page automaticall...

Page 44: ...nguage Help More are available at bottom of screen to check more charger information and settings 1 Click help to check Operator information and hotline Operator Hotline is for end us ers to ask for h...

Page 45: ...nistrator To enter Administrator please enter the correct password and click OK 4 In Administrator you can check SN Con guration trigger hardreset and soft reset switch working modes switch status of...

Page 46: ...this page 6 4 Error Messages 1 If there is any fault which result in whole charger not working the whole screen will present a warning symbol with explanation for example Emergency Stop 2 If warning...

Page 47: ...al 43 3 If the fault only a ect one connector the fault message will be presented only for one side 4 If there is any fault result in preparation failure error message will be presented under preparat...

Page 48: ...at NZS must be cleaned twice a year adjusted to the current situation Remove coarse dirt by spraying with low pressure line water instead of high pressure jet Apply a neutral or weak alkaline cleaning...

Page 49: ...equipment and cause serious injury The operator should be fully familiar with the structure and operating principles of the entire storage system The operator should be fully familiar with this manua...

Page 50: ...whether the input cables are damaged Check whether torque of screws is at standard value Battery Module Maintenance power o Check the battery module for obvious leakage and judge by the smell Strong c...

Page 51: ...allization or electrolyte on the surface of the case Checking whether the battery jumper wire copper plate is loose damaged or burnt Checking whether the refrigeration water pipes are connected tightl...

Page 52: ...ection of HVAC electric control system power o Checking whether there are damaged or burnt components in the electric box Checking whether there is loose wiring in electric control box Checking whethe...

Page 53: ...directly on the screen and sent to the backend When the charging station is online users can call the customer service We will arrange an online technician for remote repair charging error If the char...

Page 54: ...dule input out of phase Power module fan fault Power module overtemperature fault Power module AC input fault Power module output short circuit fault Power module output overcurrent fault Power module...

Page 55: ...or is abnormal CC abnormal BMS demand voltage is too low or too high BMS demand voltage is too high BMS demand voltage is too low A phase voltage is too high A phase voltage is too low B phase voltage...

Page 56: ...A0809 A080A A080B A080C A080D A080E A080F A0810 A0811 A0812 A0901 A0A01 A0A02 A0A03 A0A04 A0A05 A0A06 A0A07 A0A08 A0A09 A0A0A Error Code Level Respon sibility E1 E1 E1 E1 E2 E1 E1 E1 E1 E2 E1 E2 E2 E2...

Page 57: ...nt error Car request to stop before charging Charging remaining time is 0 Waiting for power module preparation timeout Vehicle_Charging_Enabled status error Waiting for current below 5A timeout Batter...

Page 58: ...current alarm Discharge general overcurrent alarm General high voltage alarm General low voltage alarm General high temperature alarm General low temperature alarm Severe high voltage alarm Severe low...

Page 59: ...abnormal Stopping current unsafe Lowering limit value alarm Isolation switch back check abnormal BMS control box high temperature fault Insulation board CAN disconnection Inside temperature sensor fa...

Page 60: ...6 Copyright NZS Installation and Operation Manual Communication interruption with EMCU Battery system active emergency stop signal C0258 C0259 Error Code Level Respon sibility E3 E3 ESS ESS Descriptio...

Page 61: ......

Page 62: ...nformation please contact Beijing XCHARGE Technology Co Ltd 12 Shuangyang Road Yizhuang Daxing District Beijing China b xcharge com 400 877 0227 XCharge Europe GmbH Borsteler Bogen 27B 22453 Hamburg G...

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