background image

For framed PV-Modules

pitched rooF application 

Needed tools and materials

•  Open Ended Wrenches (10, 13)
•  Metric Allen Wrenches or Driver sizes: M (5, 8)
•  Cordless screwdriver
•   Approved flashing system or standoff device for the  

attachment of the system on the roof

Note:

We want to point out that our mounting instructions reflect the state of technology and our experience on how to 
install our systems on site. Due to the fact that each roof has individual characteristics, we highly recommend
commissioning a professional assessment before beginning the installation. In particular it is necessary to take into 
account static requirements. During the installation of the system, bear in mind the compliance with the
corresponding norms and legislation referring to the prevention of accidents 

(see also page 9).

Würth Solar’s pitched roof systems are designed from  
the Angle Bracket up and must be attached to an approved 
and properly installed standoff or flashing system of the 
installer’s choice.

Angle Brackets must have hardware installed 
before installation can begin. To do this, insert 
one of the T-Bolts provided and loosely fasten 
with a nut and washer. 

See Figure 1.1

Approved flashing or standoff devices are to 
be properly installed along the desired plane 
for the installation of the mounting rails. The 
rails that will be mounted on these will serve  
as the structure to which the solar modules  
are mounted.

Angle brackets can now be fastened to an 
approved and properly installed flashing or 
standoff device such as the Quick Mount PV™ 
version shown here. 

See Figure 1.2  

(Torque: Dependent on size of hardware)

 

Subject

 

to

 

technical

 

changes

   

 

Copyright

 

©

 

2009

 

HatiCon

 

Solar,

 

LLC

   

 

Page

 

1

 

of

 

10

 

 

  

Assembly

 

Instructions

 

Pitched

 

Roof

 

Application

 

*for

 

framed

 

PV

Modules

 

 
 
 
 
 
 
 
 

Needed

 

tools

 

and

 

materials

 

 

Open

 

Ended

 

Wrenches

 

(10,

 

13)

 

 

Metric

 

Allen

 

Wrenches

 

or

 

Driver

 

sizes:

 

M

 

(5,

 

8)

 

 

Cordless

 

screwdriver

 

 

Approved

 

flashing

 

system

 

or

 

standoff

 

device

 

for

 

the

 

attachment

 

of

 

the

 

system

 

on

 

the

 

roof

  

 

 

 

 

 

 

 

We

 

want

 

to

 

point

 

out

 

that

 

our

 

mounting

 

instructions

 

reflect

 

the

 

state

 

of

 

technology

 

and

 

our

 

experience

 

on

 

how

 

to

 

install

 

our

 

systems

 

on

 

site.

 

Due

 

to

 

the

 

fact

 

that

 

each

 

roof

 

has

 

individual

 

characteristics,

 

we

 

highly

 

recommend

 

commissioning

 

a

 

professional

 

assessment

 

before

 

beginning

 

the

 

installation.

 

In

 

particular

 

it

 

is

 

necessary

 

to

 

take

 

into

 

account

 

static

 

requirements.

 

During

 

the

 

installation

 

of

 

the

 

system,

 

bear

 

in

 

mind

 

the

 

compliance

 

with

 

the

 

corresponding

 

norms

 

and

 

legislation

 

referring

 

to

 

the

 

prevention

 

of

 

accidents

 

(see

 

also

 

page

 

10).

 

 

 

 

Subject

 

to

 

technical

 

changes

   

 

Copyright

 

©

 

2009

 

HatiCon

 

Solar,

 

LLC

   

 

Page

 

2

 

of

 

10

 

 

 

HatiCon

 

Solar’s

 

pitched

 

roof

 

systems

 

are

 

designed

 

from

 

the

 

Angle

 

Bracket

 

up

 

and

 

must

 

be

 

attached

 

to

 

an

 

approved

 

and

 

properly

 

installed

 

standoff

 

or

 

flashing

 

system

 

of

 

the

 

installer’s

 

choice.

 

 

 

 

 

Angle

 

Brackets

 

must

 

have

 

hardware

 

installed

 

before

 

installation

 

can

 

begin.

 

To

 

do

 

this,

 

insert

 

one

 

of

 

the

 

T

Bolts

 

provided

 

and

 

loosely

 

fasten

 

with

 

a

 

nut

 

and

 

washer.

  

See

 

Figure

 

1.1

 

 

 

 

 

 

 

 

 

Approved

 

flashing

 

or

 

standoff

 

devices

 

are

 

to

 

be

 

properly

 

installed

 

along

 

the

 

desired

 

plane

 

for

 

the

 

installation

 

of

 

the

 

mounting

 

rails.

 

The

 

rails

 

that

 

will

 

be

 

mounted

 

on

 

these

 

will

 

serve

 

as

 

the

 

structure

 

to

 

which

 

the

 

solar

 

modules

 

are

 

mounted.

  

 

 

Angle

 

brackets

 

can

 

now

 

be

 

fastened

 

to

 

an

 

approved

 

and

 

properly

 

installed

 

flashing

 

or

 

standoff

 

device

 

such

 

as

 

the

 

Quick

 

Mount

 

PV™

 

version

 

shown

 

here.

  

See

 

Figure

 

1.3

 

(Torque:

 

Dependent

 

on

 

size

 

of

 

hardware)

 

 

 

 

 

 

 

 

 

1.1

 

1.2

 

 

Subject

 

to

 

technical

 

changes

   

 

Copyright

 

©

 

2009

 

HatiCon

 

Solar,

 

LLC

   

 

Page

 

2

 

of

 

10

 

 

 

HatiCon

 

Solar’s

 

pitched

 

roof

 

systems

 

are

 

designed

 

from

 

the

 

Angle

 

Bracket

 

up

 

and

 

must

 

be

 

attached

 

to

 

an

 

approved

 

and

 

properly

 

installed

 

standoff

 

or

 

flashing

 

system

 

of

 

the

 

installer’s

 

choice.

 

 

 

 

 

Angle

 

Brackets

 

must

 

have

 

hardware

 

installed

 

before

 

installation

 

can

 

begin.

 

To

 

do

 

this,

 

insert

 

one

 

of

 

the

 

T

Bolts

 

provided

 

and

 

loosely

 

fasten

 

with

 

a

 

nut

 

and

 

washer.

  

See

 

Figure

 

1.1

 

 

 

 

 

 

 

 

 

Approved

 

flashing

 

or

 

standoff

 

devices

 

are

 

to

 

be

 

properly

 

installed

 

along

 

the

 

desired

 

plane

 

for

 

the

 

installation

 

of

 

the

 

mounting

 

rails.

 

The

 

rails

 

that

 

will

 

be

 

mounted

 

on

 

these

 

will

 

serve

 

as

 

the

 

structure

 

to

 

which

 

the

 

solar

 

modules

 

are

 

mounted.

  

 

 

Angle

 

brackets

 

can

 

now

 

be

 

fastened

 

to

 

an

 

approved

 

and

 

properly

 

installed

 

flashing

 

or

 

standoff

 

device

 

such

 

as

 

the

 

Quick

 

Mount

 

PV™

 

version

 

shown

 

here.

  

See

 

Figure

 

1.3

 

(Torque:

 

Dependent

 

on

 

size

 

of

 

hardware)

 

 

 

 

 

 

 

 

 

1.1

 

1.2

 

Fig. 1.1

Fig. 1.2

Assembly Instructions 

8

Solar 

Mounting Sytem

Summary of Contents for Framed PV

Page 1: ...Solar Mounting System Assembly Instructions...

Page 2: ......

Page 3: ...n sliding the rear post vertically until the next adjustment hole is visible through the hole in which the bolt was removed Fasten all triangles at desired tilt angle Framed Modules portrait Framed Mo...

Page 4: ...bject to technical changes Copyright 2009 HatiCon Solar LLC Page Assembly sequence of the flat roof First the angle brackets must be assembled b fastening T Bolt nut and washer Hardware m remain loose...

Page 5: ...of 11 Installing Triangles Triangles can now be mounted to base rails To do this properly space triangles on the base rail per the structural site specific drawings and attach with cross adapters A to...

Page 6: ...6 1 One of these is mounted for each completed row and at least one for every 40 ft The diagonal straps are fastened to the rear triangle struts using T Bolts See Figure 6 2 Torque 6 to 8 ft lbs Insta...

Page 7: ...s Clamps should be attached of the way down from the edge of the module See Figure 9 2 Then slide the module into the thin film end clamp and tighten the T Bolts clockwise Torque 6 to 8 ft lbs Next sl...

Page 8: ...g instructions reflect the state of technology and our experience on how to install our systems on site Due to the fact that each roof has individual characteristics we highly recommend commissioning...

Page 9: ...can be attached using a splice To install simply insert the splice into the end of the rail that will need to be joined until the rivet on the middle of the splice stops the insertion Then slide the o...

Page 10: ...click the mid clamp onto the mounting rail an slide it onto the module Ensure that the mid clam clicks onto both sides of the mounting rail See Figure 4 2 Now slide the next module under the mid clam...

Page 11: ...the horizontal substrate rails for each row of modules using the cross adapters Click the cross adapters onto the base rails and slide attachment lip into channel on base rail Fasten the clamp screws...

Page 12: ...uring installation If a concrete foundation is prepared the sinking of the sigma posts with rebar requires a reinforced foundation A hole must be drilled within 8 inches of the bottom of the sigma pos...

Page 13: ...nges Copyright 2009 HatiCon Solar LLC Page 3 of 8 The previously assembled bearing block and vertical post assembly from step 3 are inserted into the sigma posts with the short vertical posts serving...

Page 14: ...ardware ST AK 120 90 Mounting Rail ST AK 120 90 Splice ST AK 60 37 Mounting Rail ST AK 60 37 Splice ST AK 66 37 Mounting Rail ST AK 66 37 Splice The designs are based on the following codes 2006 Inter...

Page 15: ...side of bearing block must face thin side of vertical post profile to maintain structural Integrity See Figures 3 1 and 3 2 Nut and washer must be fastened on the thick side of the vertical post extru...

Page 16: ...est axis See Figure 5 1 5 2 The T Bolts must be turned 45 clockwise until they cannot be turned any further See Figure 5 2 A line on the bottom of the T bolts shows proper alignment Line must be perpe...

Page 17: ...ils and slide attachment lip into channel of base rail on either side See Figures 7 1 7 2 Fasten the clamp screws by turning clockwise Torque to 6 to 8 ft Lbs ST AK 60 37 7 1 7 2 Fig 8 1 Fig 8 2 Subje...

Page 18: ...f a column of landscape oriented modules See Figure 10 3 Once the module is mounted click the mid clamp onto the module rail and slide the clamp onto the module frame See Figure 10 4 10 4 10 3 Adjusta...

Page 19: ......

Page 20: ...W rth Canada Limited Limit e 6330 Tomken Road Mississauga Ontario Canada L5T 1N2 Tel 905 564 6225 Fax 905 564 3671 www wurthcanada com...

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