background image

Module Installation:

To clamp module to mounting 
rails, slide end clamps onto end 
of mounting rails. Push the module 
end clamp against the edge of 
the module frame. Module end 
clamps are height adjustable by 
simply turning the screw within the 
clamp clockwise to expand and 
counterclockwise to tighten.  

See Figure 4.1

  

(Torque: 6 to 8 ft. lbs.)

Now click the mid clamp onto the 
mounting rail and slide it onto the  
module. Ensure that the mid clamp 
clicks onto both sides of the mounting 
rail. 

See Figure 4.2

Now, slide the next module under 
the mid clamp, adjust it to the module 
frame height and tighten the screws 
clockwise. 

See Figure 4.3

  

(Torque: 6 to 8 ft. lbs.)

Modules are now fixed to mounting 
rails. Continue the same process with 
the rest of the modules in the row. 

Once all modules are 
mounted, an end clamp is 
also attached to the end of the 
mounting rail as illustrated in 

Figure 4.5.

For framed PV-Modules

pitched rooF application 

 

Subject

 

to

 

technical

 

changes

   

 

Copyright

 

©

 

2009

 

HatiCon

 

Solar,

 

LLC

   

 

Page

 

5

 

of

 

10

 

 

 

 

 

 

 

 

 

Module

 

Installation:

 

To

 

clamp

 

module

 

to

 

mounting

 

rails,

 

slide

 

end

 

clamps

 

onto

 

end

 

of

 

mounting

 

rails.

 

Push

 

the

 

module

 

end

 

clamp

 

against

 

the

 

edge

 

of

 

the

 

module

 

frame.

  

Module

 

end

 

clamps

 

are

 

height

 

adjustable

 

by

 

simply

 

turning

 

the

 

screw

 

within

 

the

 

clamp

 

clockwise

 

to

 

expand

 

and

 

counterclockwise

 

to

 

tighten.

  

See

 

Figure

 

4.1

 

(Torque:

  

6

 

to

 

8

 

ft.

 

lbs.)

 

 

 

 

 

 

Now

 

click

 

the

 

mid

 

clamp

 

onto

 

the

 

mounting

 

rail

 

and

 

slide

 

it

 

onto

 

the

 

module.

 

Ensure

 

that

 

the

 

mid

 

clamp

 

clicks

 

onto

 

both

 

sides

 

of

 

the

 

mounting

 

rail.

  

See

 

Figure

 

4.2

 

 

 

 

 

 

 

 

Now,

 

slide

 

the

 

next

 

module

 

under

 

the

 

mid

 

clamp,

 

adjust

 

it

 

to

 

the

 

module

 

frame

 

height

 

and

 

tighten

 

the

 

screws

 

clockwise.

   

See

 

Figure

 

4.3

 

(Torque:

 

6

 

to

 

8

 

ft.

 

lbs.)

 

 

 

 

 

Modules

 

are

 

now

 

fixed

 

to

 

mounting

 

rails.

 

Continue

 

the

 

same

 

process

 

with

 

the

 

rest

 

of

 

the

 

modules

 

in

 

the

 

row.

  

 

 

Click

 

 

4.1

 

4.2

 

4.3

 

4.4

 

 

Subject

 

to

 

technical

 

changes

   

 

Copyright

 

©

 

2009

 

HatiCon

 

Solar,

 

LLC

   

 

Page

 

5

 

of

 

10

 

 

 

 

 

 

 

 

 

Module

 

Installation:

 

To

 

clamp

 

module

 

to

 

mounting

 

rails,

 

slide

 

end

 

clamps

 

onto

 

end

 

of

 

mounting

 

rails.

 

Push

 

the

 

module

 

end

 

clamp

 

against

 

the

 

edge

 

of

 

the

 

module

 

frame.

  

Module

 

end

 

clamps

 

are

 

height

 

adjustable

 

by

 

simply

 

turning

 

the

 

screw

 

within

 

the

 

clamp

 

clockwise

 

to

 

expand

 

and

 

counterclockwise

 

to

 

tighten.

  

See

 

Figure

 

4.1

 

(Torque:

  

6

 

to

 

8

 

ft.

 

lbs.)

 

 

 

 

 

 

Now

 

click

 

the

 

mid

 

clamp

 

onto

 

the

 

mounting

 

rail

 

and

 

slide

 

it

 

onto

 

the

 

module.

 

Ensure

 

that

 

the

 

mid

 

clamp

 

clicks

 

onto

 

both

 

sides

 

of

 

the

 

mounting

 

rail.

  

See

 

Figure

 

4.2

 

 

 

 

 

 

 

 

Now,

 

slide

 

the

 

next

 

module

 

under

 

the

 

mid

 

clamp,

 

adjust

 

it

 

to

 

the

 

module

 

frame

 

height

 

and

 

tighten

 

the

 

screws

 

clockwise.

   

See

 

Figure

 

4.3

 

(Torque:

 

6

 

to

 

8

 

ft.

 

lbs.)

 

 

 

 

 

Modules

 

are

 

now

 

fixed

 

to

 

mounting

 

rails.

 

Continue

 

the

 

same

 

process

 

with

 

the

 

rest

 

of

 

the

 

modules

 

in

 

the

 

row.

  

 

 

Click

 

 

4.1

 

4.2

 

4.3

 

4.4

 

 

Subject

 

to

 

technical

 

changes

   

 

Copyright

 

©

 

2009

 

HatiCon

 

Solar,

 

LLC

   

 

Page

 

5

 

of

 

10

 

 

 

 

 

 

 

 

 

Module

 

Installation:

 

To

 

clamp

 

module

 

to

 

mounting

 

rails,

 

slide

 

end

 

clamps

 

onto

 

end

 

of

 

mounting

 

rails.

 

Push

 

the

 

module

 

end

 

clamp

 

against

 

the

 

edge

 

of

 

the

 

module

 

frame.

  

Module

 

end

 

clamps

 

are

 

height

 

adjustable

 

by

 

simply

 

turning

 

the

 

screw

 

within

 

the

 

clamp

 

clockwise

 

to

 

expand

 

and

 

counterclockwise

 

to

 

tighten.

  

See

 

Figure

 

4.1

 

(Torque:

  

6

 

to

 

8

 

ft.

 

lbs.)

 

 

 

 

 

 

Now

 

click

 

the

 

mid

 

clamp

 

onto

 

the

 

mounting

 

rail

 

and

 

slide

 

it

 

onto

 

the

 

module.

 

Ensure

 

that

 

the

 

mid

 

clamp

 

clicks

 

onto

 

both

 

sides

 

of

 

the

 

mounting

 

rail.

  

See

 

Figure

 

4.2

 

 

 

 

 

 

 

 

Now,

 

slide

 

the

 

next

 

module

 

under

 

the

 

mid

 

clamp,

 

adjust

 

it

 

to

 

the

 

module

 

frame

 

height

 

and

 

tighten

 

the

 

screws

 

clockwise.

   

See

 

Figure

 

4.3

 

(Torque:

 

6

 

to

 

8

 

ft.

 

lbs.)

 

 

 

 

 

Modules

 

are

 

now

 

fixed

 

to

 

mounting

 

rails.

 

Continue

 

the

 

same

 

process

 

with

 

the

 

rest

 

of

 

the

 

modules

 

in

 

the

 

row.

  

 

 

Click

 

 

4.1

 

4.2

 

4.3

 

4.4

 

 

Subject

 

to

 

technical

 

changes

   

 

Copyright

 

©

 

2009

 

HatiCon

 

Solar,

 

LLC

   

 

Page

 

5

 

of

 

10

 

 

 

 

 

 

 

 

 

Module

 

Installation:

 

To

 

clamp

 

module

 

to

 

mounting

 

rails,

 

slide

 

end

 

clamps

 

onto

 

end

 

of

 

mounting

 

rails.

 

Push

 

the

 

module

 

end

 

clamp

 

against

 

the

 

edge

 

of

 

the

 

module

 

frame.

  

Module

 

end

 

clamps

 

are

 

height

 

adjustable

 

by

 

simply

 

turning

 

the

 

screw

 

within

 

the

 

clamp

 

clockwise

 

to

 

expand

 

and

 

counterclockwise

 

to

 

tighten.

  

See

 

Figure

 

4.1

 

(Torque:

  

6

 

to

 

8

 

ft.

 

lbs.)

 

 

 

 

 

 

Now

 

click

 

the

 

mid

 

clamp

 

onto

 

the

 

mounting

 

rail

 

and

 

slide

 

it

 

onto

 

the

 

module.

 

Ensure

 

that

 

the

 

mid

 

clamp

 

clicks

 

onto

 

both

 

sides

 

of

 

the

 

mounting

 

rail.

  

See

 

Figure

 

4.2

 

 

 

 

 

 

 

 

Now,

 

slide

 

the

 

next

 

module

 

under

 

the

 

mid

 

clamp,

 

adjust

 

it

 

to

 

the

 

module

 

frame

 

height

 

and

 

tighten

 

the

 

screws

 

clockwise.

   

See

 

Figure

 

4.3

 

(Torque:

 

6

 

to

 

8

 

ft.

 

lbs.)

 

 

 

 

 

Modules

 

are

 

now

 

fixed

 

to

 

mounting

 

rails.

 

Continue

 

the

 

same

 

process

 

with

 

the

 

rest

 

of

 

the

 

modules

 

in

 

the

 

row.

  

 

 

Click

 

 

4.1

 

4.2

 

4.3

 

4.4

 

Fig. 4.1

Fig. 4.2

Fig. 4.3

Fig. 4.4

 

Subject

 

to

 

technical

 

changes

   

 

Copyright

 

©

 

2009

 

HatiCon

 

Solar,

 

LLC

   

 

Page

 

6

 

of

 

10

 

 

 

 

 

Once

 

all

 

modules

 

are

 

mounted,

 

an

 

end

 

clamp

 

is

 

also

 

attached

 

to

 

the

 

end

 

of

 

the

 

mounting

 

rail

 

as

 

illustrated

 

in

 

Figure

 

4.1

 

above.

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.5

 

 

 

Subject

 

to

 

technical

 

changes

   

 

Copyright

 

©

 

2009

 

HatiCon

 

Solar,

 

LLC

   

 

Page

 

6

 

of

 

10

 

 

 

 

 

Once

 

all

 

modules

 

are

 

mounted,

 

an

 

end

 

clamp

 

is

 

also

 

attached

 

to

 

the

 

end

 

of

 

the

 

mounting

 

rail

 

as

 

illustrated

 

in

 

Figure

 

4.1

 

above.

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.5

 

 

Fig. 4.5

Assembly Instructions 

10

Solar 

Mounting Sytem

Summary of Contents for Framed PV

Page 1: ...Solar Mounting System Assembly Instructions...

Page 2: ......

Page 3: ...n sliding the rear post vertically until the next adjustment hole is visible through the hole in which the bolt was removed Fasten all triangles at desired tilt angle Framed Modules portrait Framed Mo...

Page 4: ...bject to technical changes Copyright 2009 HatiCon Solar LLC Page Assembly sequence of the flat roof First the angle brackets must be assembled b fastening T Bolt nut and washer Hardware m remain loose...

Page 5: ...of 11 Installing Triangles Triangles can now be mounted to base rails To do this properly space triangles on the base rail per the structural site specific drawings and attach with cross adapters A to...

Page 6: ...6 1 One of these is mounted for each completed row and at least one for every 40 ft The diagonal straps are fastened to the rear triangle struts using T Bolts See Figure 6 2 Torque 6 to 8 ft lbs Insta...

Page 7: ...s Clamps should be attached of the way down from the edge of the module See Figure 9 2 Then slide the module into the thin film end clamp and tighten the T Bolts clockwise Torque 6 to 8 ft lbs Next sl...

Page 8: ...g instructions reflect the state of technology and our experience on how to install our systems on site Due to the fact that each roof has individual characteristics we highly recommend commissioning...

Page 9: ...can be attached using a splice To install simply insert the splice into the end of the rail that will need to be joined until the rivet on the middle of the splice stops the insertion Then slide the o...

Page 10: ...click the mid clamp onto the mounting rail an slide it onto the module Ensure that the mid clam clicks onto both sides of the mounting rail See Figure 4 2 Now slide the next module under the mid clam...

Page 11: ...the horizontal substrate rails for each row of modules using the cross adapters Click the cross adapters onto the base rails and slide attachment lip into channel on base rail Fasten the clamp screws...

Page 12: ...uring installation If a concrete foundation is prepared the sinking of the sigma posts with rebar requires a reinforced foundation A hole must be drilled within 8 inches of the bottom of the sigma pos...

Page 13: ...nges Copyright 2009 HatiCon Solar LLC Page 3 of 8 The previously assembled bearing block and vertical post assembly from step 3 are inserted into the sigma posts with the short vertical posts serving...

Page 14: ...ardware ST AK 120 90 Mounting Rail ST AK 120 90 Splice ST AK 60 37 Mounting Rail ST AK 60 37 Splice ST AK 66 37 Mounting Rail ST AK 66 37 Splice The designs are based on the following codes 2006 Inter...

Page 15: ...side of bearing block must face thin side of vertical post profile to maintain structural Integrity See Figures 3 1 and 3 2 Nut and washer must be fastened on the thick side of the vertical post extru...

Page 16: ...est axis See Figure 5 1 5 2 The T Bolts must be turned 45 clockwise until they cannot be turned any further See Figure 5 2 A line on the bottom of the T bolts shows proper alignment Line must be perpe...

Page 17: ...ils and slide attachment lip into channel of base rail on either side See Figures 7 1 7 2 Fasten the clamp screws by turning clockwise Torque to 6 to 8 ft Lbs ST AK 60 37 7 1 7 2 Fig 8 1 Fig 8 2 Subje...

Page 18: ...f a column of landscape oriented modules See Figure 10 3 Once the module is mounted click the mid clamp onto the module rail and slide the clamp onto the module frame See Figure 10 4 10 4 10 3 Adjusta...

Page 19: ......

Page 20: ...W rth Canada Limited Limit e 6330 Tomken Road Mississauga Ontario Canada L5T 1N2 Tel 905 564 6225 Fax 905 564 3671 www wurthcanada com...

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