Subject
to
technical
changes
Copyright
©
2009
HatiCon
Solar,
LLC
Page
7
of
10
Assembling
System
Using
Cross
Rails:
Follow
the
assembly
sequence
for
the
horizontal,
substructure
rail
described
in
sections
1
to
3.2.
Mount
the
vertical
mounting
rails
onto
the
horizontal
substrate
rails
for
each
row
of
modules
using
the
cross
adapters.
Click
the
cross
adapters
onto
the
base
rails
and
slide
attachment
lip
into
channel
on
base
rail.
Fasten
the
clamp
screws
by
turning
clockwise.
See
Figures
5.2
&
5.3
(Torque:
6
to
8
ft.
Lbs)
Use
the
correct
number
of
cross
adapters
for
the
mounting
rails.
Number
of
clamps
per
intersection
point:
►
ST/AK
7/47
=
1
cross
adapter
►
ST/AK
13/60
=
2
cross
adapters
To
set
up
several
mounting
rails
in
a
row,
follow
the
procedure
described
under
section
1
‐
3.
5.1
5.2
Click
5.3
Assembling System Using Cross Rails:
Follow the assembly sequence for the
horizontal, substructure rail described in
sections 1 to 3.2.
Mount the vertical mounting rails onto the
horizontal substrate rails for each row of
modules using the cross adapters.
Click the cross adapters onto the base
rails and slide attachment lip into channel
on base rail. Fasten the clamp screws by
turning clockwise.
See Figures 5.2 &
5.3
(Torque: 6 to 8 ft. Lbs)
Use the correct number of cross adapters for the mounting rails. Number of
clamps per intersection point:
• ST/AK 60/37 = 2 cross adapter
• ST/AK 66/37 = 2 cross adapters
• ST/AK 66/37 = 2 cross adapters
• ST/AK 120/90 = 4 cross adapters
To set up several mounting rails in a
row, follow the procedure described
under section 1-3.
Slide the end clamp onto the vertical mounting rails as shown in section 4.1.
Afterwards, slide a locking clip onto the end of each vertical mounting rail
and fasten it by tightening the screw clockwise.
See Figure 5.4
(Torque: 6 to 8 ft. lbs.)
Slide the first module into
the end clamp. Then,
adjust the end clamp to
the module frame height
as illustrated in section
4.1. Additional modules
are mounted as described
in sections 4.2 to 4.5.
Key Components:
• C-Si End Clamp
• C-Si Mid Clamp
• Thin Film End Clamp
• Thin Film Mid Clamp
• Cross Adapter
• Angle Bracket
• ST-AK 66/37 Mounting Rail
• ST-AK 60/37 Mounting Rail
• Locking Clip
• Anti-Slip Hardware
• ST-AK 66/37 Splice
• ST-AK 60/37 Splice
pitched rooF application
For framed PV-Modules
Fig. 5.1
Fig. 5.2
Fig. 5.3
Subject
to
technical
changes
Copyright
©
2009
HatiCon
Solar,
LLC
Page
7
of
10
Assembling
System
Using
Cross
Rails:
Follow
the
assembly
sequence
for
the
horizontal,
substructure
rail
described
in
sections
1
to
3.2.
Mount
the
vertical
mounting
rails
onto
the
horizontal
substrate
rails
for
each
row
of
modules
using
the
cross
adapters.
Click
the
cross
adapters
onto
the
base
rails
and
slide
attachment
lip
into
channel
on
base
rail.
Fasten
the
clamp
screws
by
turning
clockwise.
See
Figures
5.2
&
5.3
(Torque:
6
to
8
ft.
Lbs)
Use
the
correct
number
of
cross
adapters
for
the
mounting
rails.
Number
of
clamps
per
intersection
point:
►
ST/AK
7/47
=
1
cross
adapter
►
ST/AK
13/60
=
2
cross
adapters
To
set
up
several
mounting
rails
in
a
row,
follow
the
procedure
described
under
section
1
‐
3.
5.1
5.2
Click
5.3
Subject
to
technical
changes
Copyright
©
2009
HatiCon
Solar,
LLC
Page
7
of
10
Assembling
System
Using
Cross
Rails:
Follow
the
assembly
sequence
for
the
horizontal,
substructure
rail
described
in
sections
1
to
3.2.
Mount
the
vertical
mounting
rails
onto
the
horizontal
substrate
rails
for
each
row
of
modules
using
the
cross
adapters.
Click
the
cross
adapters
onto
the
base
rails
and
slide
attachment
lip
into
channel
on
base
rail.
Fasten
the
clamp
screws
by
turning
clockwise.
See
Figures
5.2
&
5.3
(Torque:
6
to
8
ft.
Lbs)
Use
the
correct
number
of
cross
adapters
for
the
mounting
rails.
Number
of
clamps
per
intersection
point:
►
ST/AK
7/47
=
1
cross
adapter
►
ST/AK
13/60
=
2
cross
adapters
To
set
up
several
mounting
rails
in
a
row,
follow
the
procedure
described
under
section
1
‐
3.
5.1
5.2
Click
5.3
Subject
to
technical
changes
Copyright
©
2009
HatiCon
Solar,
LLC
Page
7
of
10
Assembling
System
Using
Cross
Rails:
Follow
the
assembly
sequence
for
the
horizontal,
substructure
rail
described
in
sections
1
to
3.2.
Mount
the
vertical
mounting
rails
onto
the
horizontal
substrate
rails
for
each
row
of
modules
using
the
cross
adapters.
Click
the
cross
adapters
onto
the
base
rails
and
slide
attachment
lip
into
channel
on
base
rail.
Fasten
the
clamp
screws
by
turning
clockwise.
See
Figures
5.2
&
5.3
(Torque:
6
to
8
ft.
Lbs)
Use
the
correct
number
of
cross
adapters
for
the
mounting
rails.
Number
of
clamps
per
intersection
point:
►
ST/AK
7/47
=
1
cross
adapter
►
ST/AK
13/60
=
2
cross
adapters
To
set
up
several
mounting
rails
in
a
row,
follow
the
procedure
described
under
section
1
‐
3.
5.1
5.2
Click
5.3
Subject
to
technical
changes
Copyright
©
2009
HatiCon
Solar,
LLC
Page
8
of
10
Slide
the
end
clamp
onto
the
vertical
mounting
rails
as
shown
in
section
4.1.
Afterwards,
slide
a
locking
clip
onto
the
end
of
each
vertical
mounting
rail
and
fasten
it
by
tightening
the
screw
clockwise.
See
Figure
5.4
(Torque:
6
to
8
ft.
lbs.)
Slide
the
first
module
into
the
end
clamp.
Then,
adjust
the
end
clamp
to
the
module
frame
height
as
illustrated
in
section
4.1.
Additional
modules
are
mounted
as
described
in
sections
4.2
to
4.5.
5.5
5.4
Subject
to
technical
changes
Copyright
©
2009
HatiCon
Solar,
LLC
Page
8
of
10
Slide
the
end
clamp
onto
the
vertical
mounting
rails
as
shown
in
section
4.1.
Afterwards,
slide
a
locking
clip
onto
the
end
of
each
vertical
mounting
rail
and
fasten
it
by
tightening
the
screw
clockwise.
See
Figure
5.4
(Torque:
6
to
8
ft.
lbs.)
Slide
the
first
module
into
the
end
clamp.
Then,
adjust
the
end
clamp
to
the
module
frame
height
as
illustrated
in
section
4.1.
Additional
modules
are
mounted
as
described
in
sections
4.2
to
4.5.
5.5
5.4
Fig. 5.4
Fig. 5.5
The designs are based on the following codes:
• 2006 International Building Code
• American Society of Civil Engineers 7-05
• 2005 Aluminum Design Manual
• American Institute of Steel Construction Manual Thirteen Edition
• American Concrete Institute ACI 318R-05
Assembly Instructions
11
Solar
Mounting Sytem
