WTC DEP 300s User Manual Download

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M035030-V2.0-Q06905/07-2017

82 of 104

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Summary of Contents for DEP 300s

Page 1: ...USER MANUAL DEP 300s Q06905 Weld Control Communications...

Page 2: ...ic Sensitive Devices 5 Chapter 1 Overview 9 DEP 300s 9 Physical Connections 11 Keypad layout 12 Chapter 2 Home Menu 19 1 System Settings 20 2 Network Connections 22 Backup Restore 23 Network Communica...

Page 3: ...el 3 2 Fieldbus Mapping Menu 95 Level 3 3 I O Mapping 96 Level 3 4 Network Address Menu 96 Level 4 1 Servo Cal 97 level 4 2 Spots 98 Chapter 5 Status Mode 105 Fault Menu 108 fault filtering 109 Steppe...

Page 4: ...M035030_V2 1 Q06905 12 2016 1 of 8...

Page 5: ...to installing the weld control Screen shots of the software application are for illustrative purpose only and may appear different than your specific application REVISION HISTORY LANGUAGES AVAILABLE T...

Page 6: ...ll be used wherever insufficient or lacking compliance with instructions may result in personal injury This symbol denotes when insufficient or lacking compliance with instructions may damage equipmen...

Page 7: ...periencing installation or startup problems please review the troubleshooting information contained in this publication If you need assistance please contact Customer Support see the table below our t...

Page 8: ...ostatic Discharge ESD wrist strap Ground this strap through a one megohm 1 M resistor HANDLING OR MOVING ESDS DEVICES Handle all circuit boards by their edges ONLY NEVER touch the traces or edge pad c...

Page 9: ...umber Fax Number Email Address Weld Control Part Number and Serial Number Located on the serial tag on the outside of the cabinet Weld Timer and DEP 300 Firmware Revisions The weld timers firmware rev...

Page 10: ...M035030_V2 1 Q06905 12 2016 7 of 8 NOTES...

Page 11: ...M035030_V2 1 Q06905 12 2016 8 of 8...

Page 12: ...o receives weld data summary uploaded by the weld timer and displays weld results When power is applied to the DEP 300s the Home Menu is displayed which allows the user to connect to an active weld co...

Page 13: ...ach weld control functions independently The data displayed by the DEP 300s for each device varies based on the software and features NOTE Example LCD display images are used in this manual to provide...

Page 14: ...M035030 V2 0 Q06905 07 2017 11 of 18 PHYSICAL CONNECTIONS ON THE WELD TIMER DEP PORT ON THE CONTROL DOOR Serial Port EtherNet Port...

Page 15: ...This key turns the LCD display either ON or OFF It does not reboot or recycle power to the DEP The green LED is illuminated when the LCD display is on FUNCTION KEYS The five F number keys located at t...

Page 16: ...ny of these five functions by pressing the corresponding function key located on the top row of the keypad EXAMPLE 2 In the Mode Selection Menu above there are also five functions displayed at the bot...

Page 17: ...p or down through pages on the display UP LEFT DOWN LEFT These keys are unassigned and not used The numeric keys are used to change the numeric parameters of programmable functions and fea tures The a...

Page 18: ...e This is only applicable prior to pressing the Enter key NOTE Before pressing the ESC key ensure the key is OFF indicated by the unlit green LED Otherwise the data in the field will be deleted This k...

Page 19: ...y menu NOTE Do not press the key prior to pressing the Hot Keys UNASSIGNED KEYS AND LED INDICATORS The following keys and LED indicators are unassigned and not used This key is used when a negative nu...

Page 20: ...o into one of the following three inactivity modes MODE DISPLAY BACK LIGHT DIM After 10 minutes of inactivity the back light will dim SCREEN SAVER MODE After 20 minutes of inactivity the display will...

Page 21: ...M035030 V2 0 Q06905 07 2017 18 of 18...

Page 22: ...me Menu allows the user to select the above three options by pressing the corresponding keys as depicted below 1 View and edit the DEP system settings 2 Select the network method through which the DEP...

Page 23: ...ue and cannot be changed IP ADDRESS This line shows the unique IP address of the DEP SUBNET ADDRESS This line displays the Subnet information the DEP is connected over GATEWAY ADDRESS Field for the Ga...

Page 24: ...user to save the changes to DEP memory and then reboot the DEP for the changes to take effect Flash DEP allows the user to flash the DEP This is typically only used during special maintenance operatio...

Page 25: ...an not be moved off the field until either Enter or ESC has been pressed F After the changes have been made press the DOWNLOAD REBOOT key to flash the changes to the DEP and for the altered address to...

Page 26: ...nsfer data from one weld timer to another both weld timers must have the same firmware program and revision numbers NOTE Always configure the weld timer to the desired timing Cycle Ms prior to perform...

Page 27: ...rom a weld timer follow the procedure below B Connect the DEP 300s into the weld timer s RS 485 serial communications port For instructions on how to connect the DEP 300s to a weld timer for Serial ne...

Page 28: ...the or arrow keys to scroll to the Page menu and press to display the drop down menu with page options 1 3 Using the or arrow keys again select the backup type Standard FieldBus or EIP and press NOTE...

Page 29: ...ill begin automatically If the DEP does not detect the weld timer on the serial network the message No Serial Devices Found will appear on the screen If this occurs ensure the DEP is properly connecte...

Page 30: ...ackup sequence will begin automatically If the DEP does not detect the weld timer on the serial network the message No Serial Devices Found will appear on the screen If this occurs ensure the DEP is p...

Page 31: ...A DATA FILE FROM A MEMORY LOCATION From the Backup Restore Menu press the keys to navigate to the memory location to be cleared and press Notice that the Memory field will now display Empty to indica...

Page 32: ...ly communicate to a local timer with an IP Address of 89 89 200 250 For more information see Changing the Local EtherNet IP Address via the Serial Network B Press the LOCAL ETHERNET F2 key The DEP wil...

Page 33: ...letion of the upload the Mode Selection Menu will appear indicating that a connection to the weld timer has been established D When the HOME F1 key is pressed from the Mode Selection Menu the followin...

Page 34: ...EtherNet IP network NOTE In order to communicate in Global EtherNet mode the IP Address and Subnet Mask of the weld timers must be set correctly This is determined by the plant network administrator...

Page 35: ...effectively is a request for all WTC weld timers to report to the DEP and confirm they are active and identify their IP Address When the active timers respond their IP Address and Welder ID will popul...

Page 36: ...ified by their IP Address and Welder ID Press or keys to navigate the cursor to the desired weld control and press D The DEP 300s will attempt to connect to the selected weld timer and Upload in Progr...

Page 37: ...municate with that IP Address then communication will be established This method is recommended when trying to find a weld timer that is on the network but located within a different Subnet Mask than...

Page 38: ...of the weld control you want to connect Press after entering the values in each field and press the key to move the cursor to the next field When the complete IP Address has been added press the Add...

Page 39: ...press G If the DEP 300s is able to connect successfully to the weld control the status will be displayed NOTE Pressing Save after the weld controls are added to the list either manually or by scannin...

Page 40: ...page 11 NOTE 2 The DEP 300s does not support Token Passing Which means the DEP can see multiple timers on the serial network but can communicate with only one at a time Also since the DEP 300s does no...

Page 41: ...rol and firmware installed supports Cascade Mode In this situation as highlighted above the list of weld controls will appear with the same IP address and Welder ID differentiated as TX1 TX2 and TX3 i...

Page 42: ...changed to German and so on The DEP 300s currently supports the following languages English German Spanish Portuguese French Chinese Korean Japanese Turkish English is the default language of the DEP...

Page 43: ...hange is complete Press F1 F4 to continue NOTE WTC is continuously increasing the number of languages its weld controls support Your DEP 300s and weld control may support additional languages which ar...

Page 44: ...essfully connected to a weld timer the Mode Selection Menu is displayed This menu allows the user to access three options Program Mode Status Mode and Display Mode In addition by selecting the Change...

Page 45: ...imer Please Confirm When CONFIRM F1 is pressed the communication between the DEP and the weld timer is closed and the DEP will return to the Home Menu For details on each Mode refer to the following c...

Page 46: ...weld schedules current steppers and setup parameters for a weld control It is also used to review and edit other parameters including EtherNet IP Welder ID Reload Timer Defaults Local EtherNet FieldB...

Page 47: ...l Ethernet 3 2 FieldBus Mapping 3 3 I O Mapping 3 4 Network Address More LEVEL 4 4 1 Servo Cal 4 2 Spots More Back to Level 1 Carefully read the instructions below prior to editing parameters in the w...

Page 48: ...edit insert or delete functions within the weld schedule For more information see Review Schedule Menu Allows the user to view and edit the stepper pro grams within the weld timer For more informatio...

Page 49: ...or more information see Review HIC Menu Allows the user to view and configure the Global EtherNet IP EIP Network settings and the EIP I O bit map settings For more information see EIP Options Menu All...

Page 50: ...rt an optional DeviceNet or ProfiBus daughter board on the weld control For more information see FieldBus Mapping Menu Allows the user to view and configure the Discrete I O bit map of the weld timer...

Page 51: ...ilable within this Menu by pressing the corresponding keys Customer application specific Only available with certain software Allows the user to make Spot and Schedule assign ments For more informatio...

Page 52: ...nge the weld scheduled to be viewed When the REVIEW SCHEDULE key is pressed the DEP will display schedule 1 by default see below If the number of functions in the weld schedule exceeds the size of the...

Page 53: ...nter desired Schedule Number D Press ENTER NOTE Schedule changes can only be made to the weld timer that the DEP 300s is presently connected to on the network Make certain the correct weld timer IP Ad...

Page 54: ...n into the schedule or change the programmable values of a function INSERT A FUNCTION IN A WELD SCHEDULE Confirm to make sure that the correct schedule is displayed B From the Review Schedule screen p...

Page 55: ...be entered edited proceed to step 8 If not proceed to step 17 TIP 1 To find the desired weld function quicker press the WELD F2 key to scroll the function list down to the beginning of the weld functi...

Page 56: ...07 2017 53 of 104 I Enter parameter J Press ENTER K For functions with two or more parameters press the RIGHT arrow key to move the cursor to the next parameter box then repeat steps 8 9 When complete...

Page 57: ...35030 V2 0 Q06905 07 2017 54 of 104 L Press APPLY F2 Saves changes to the DEP 300s only M Press DOWNLOAD Downloads the changes to the weld processor When complete a Download Complete message will appe...

Page 58: ...030 V2 0 Q06905 07 2017 55 of 104 DELETE A FUNCTION FROM A WELD SCHEDULE Perform the following steps on the DEP 300s to delete a function from a weld schedule B Press Program Mode C Press Review Sched...

Page 59: ...M035030 V2 0 Q06905 07 2017 56 of 104 D Press Sch E Enter Schedule Number F Press ENTER...

Page 60: ...M035030 V2 0 Q06905 07 2017 57 of 104 G Press MORE H Press the or arrow keys to move the cursor o the function line to be deleted...

Page 61: ...0 Q06905 07 2017 58 of 104 I Press DELETE The function is immediately deleted from the DEP 300s J Press DOWNLOAD Downloads the changes to the weld processor When complete a Download Complete message w...

Page 62: ...Q06905 07 2017 59 of 104 COPYING A WELD SCHEDULE Perform the following steps on the DEP 300s to copy an entire weld schedule from one location and paste it into another B Press Program Mode C Press Re...

Page 63: ...M035030 V2 0 Q06905 07 2017 60 of 104 D Press Sch E Enter Schedule Number F Press ENTER...

Page 64: ...M035030 V2 0 Q06905 07 2017 61 of 104 G Press MORE H Press COPY...

Page 65: ...the paste to Schedule Number J Press ENTER K The copy is immediately downloaded to the weld processor When complete a Download Complete message will appear NOTE When copying a weld schedule from one l...

Page 66: ...ferent programs Refer to your software specific manual for more details on the stepper program The Review Stepper menu provides information on the stepper profile number of stepper programs available...

Page 67: ...n will gray out and the Stepper field opens up an edit box Using the numeric keys enter the number for the desired Stepper D Press EDITING A STEPPER PROFILE You program the stepper settings for each w...

Page 68: ...condary current based on the firing mode used by the weld function executed Weld energy is added by the stepper over the 5 steps in the profile in increments of 3 The amount of weld energy added or su...

Page 69: ...6 of 104 TO CHANGE THE STEPPER EDITING A PARAMETER ON THE REVIEW STEPPER MENU ON THE DEP 300s B Press Stepper C Enter Stepper Number D Press ENTER B Press the or arrow keys to move the cursor onto the...

Page 70: ...17 67 of 104 C Press ENTER D Enter parameter E Press ENTER F For parameters with two or more data fields press the arrow key to move the cursor to the next data field box then repeat steps 3 4 When co...

Page 71: ...APPLY Saves changes to the DEP 300s only H To edit more parameter lines repeat steps 1 through 6 When complete proceed to step 8 I Press DOWNLOAD Downloads the changes to the weld processor When comp...

Page 72: ...me active Every device has a unique set of parameters Refer to the Operator s Manual provided with the weld device for more information from the Program Mode display menu selects the Review Setup disp...

Page 73: ...he EIP Options Menu allows the user to configure the Global EtherNet IP Network settings such as IP Address SubNet Mask Gateway DHCP etc In addition it also allows the user to configure the EtherNet I...

Page 74: ...M035030 V2 0 Q06905 07 2017 71 of 104 C Press Input Mapping D Press the key to move the cursor to the Input 4 field...

Page 75: ...M035030 V2 0 Q06905 07 2017 72 of 104 E Press and a drop down box will appear containing all the available input bits F Press key until the cursor is on the PRESSURE SWITCH bit...

Page 76: ...oad the change to the weld timer H Press key NONE will be replaced with PRESSURE SWITCH in the Input 4 field Press EXECUTE This begins the process to download the change to the weld timer NOTE Your ti...

Page 77: ...explains how to reconfigure the EIP Output Map In this example Output 18 will be re mapped from the NONE bit to the PRESSURE SELECT 1 bit I The message Download complete power cycle required will appe...

Page 78: ...Q06905 07 2017 75 of 104 C Press the key A drop down box will appear Using the key move the cursor to Outputs 17 24 and press D Outputs 17 24 will now be displayed Press the key to move the to the Out...

Page 79: ...accommodates only 8 input output lines per view If the desired input output is not visible in the first view press which will open up the extended list in a drop down menu The using the key navigate...

Page 80: ...ted the change is carried over to all spots with the same schedule G The message Do you want to change EIP information will appear Press CONFIRM H The message Download complete power cycle required wi...

Page 81: ...keys to enter an alpha numeric name D While the Shift Key is still ON press the key to add a space or the key to backspace E Press the key Ensure green LED is OFF F Press the key to save the changes...

Page 82: ...OPTIONS The following explains how to change the control options using Reload Defaults as an example In this example the weld timer will be changed from ROBOT MODE to MACHINE MODE B Using the or keys...

Page 83: ...ormation will appear Press CONFIRM This begins the download process to the weld timer E When the download process is complete the message Download Complete Power Cycle Required will appear Cycle power...

Page 84: ...cation in any of the available languages follow the procedure below B Using the arrow key move to the Language field on the screen and Press The drop down list will display all available languages Usi...

Page 85: ...M035030 V2 0 Q06905 07 2017 82 of 104 D The message Do you want to RELOAD CONTROL Information is displayed Press to Confirm D Cycle power to the control to complete the language change procedure...

Page 86: ...to the Breaker Type field on the screen and Press The drop down box will display the available breakers Using the arrow key move to the desired breaker type and press to select C The message Do you w...

Page 87: ...35030 V2 0 Q06905 07 2017 84 of 104 D When the download process is complete the message Download Complete Power Cycle Required will appear Cycle power on the weld control cabinet to complete the proce...

Page 88: ...escription of the Spot ID feature refer to your firmware specific manual Spot to Schedule assignment can be made with the following two options SPOT TO SCH IN ONE TO ONE MODE DEFAULT B Using the arrow...

Page 89: ...e download process to the weld timer D When the download process is complete the message Download Complete Power Cycle Required will appear Cycle power on the weld control to complete the process NOTE...

Page 90: ...POT TO SCH IN MANY TO ONE METHOD B Press the arrow key twice to bring the cursor to SPOT TO SCH ASSIGNMENT Press This opens up a drop down box displaying the available modes Press the arrow key to sel...

Page 91: ...ation will be displayed Press to confirm F Press to Execute and cycle power to the weld control to confirm the change NOTE When this mode is selected more than one spots can be assigned to a single sc...

Page 92: ...it the Local EtherNet configuration settings CHANGING THE LOCAL ETHERNET IP ADDRESS SUBNET MASK OR GATEWAY ADDRESS Perform the following steps to change the Local EtherNet IP Address SubNet Mask or Ga...

Page 93: ...the keys to enter a numeric value E Press the key to save the change or the key to cancel the change F Repeat steps 1 though 4 if changes are required for any additional fields G After changes are ma...

Page 94: ...he DEP does not establish a Local EtherNet connection with the weld control the IP Address of the weld control may not be set to 89 89 200 250 To verify perform the following steps B From the Home Men...

Page 95: ...M035030 V2 0 Q06905 07 2017 92 of 104 D When a serial connection is established between the DEP and the weld timer press the PROGRAM MODE key E From the Program Mode Menu press the MORE twice...

Page 96: ...200 250 If it is incorrect continue to step 7 H Press the and keys to move the cursor over the appropriate field to be edited I Press the keys to enter a numeric value J Press the key to save the cha...

Page 97: ...ess the DOWNLOAD F2 key to save changes to the weld timer M When the download to the weld timer is complete the message Download Complete Power Cycle Required will appear Cycle power on the weld contr...

Page 98: ...ps to configure the FieldBus I O Mapping are identical to the steps to configure the EIP I O Mapping While in the FieldBus Mapping Menu follow the steps explained above in either EIP Input Mapping or...

Page 99: ...APPING The I O Mapping Menu is customer application specific Consult the weld control firmware manual for more information LEVEL 3 4 NETWORK ADDRESS MENU The Network Address Menu allows the user to se...

Page 100: ...THE FOLLOWING STEPS B Press the keys to enter the desired node address C Press the key to save the changes to DEP memory D Press the DOWNLOAD key to save changes to the weld timer LEVEL 4 1 SERVO CAL...

Page 101: ...ng ahead with this function confirm the parameters previously determined One to one or Many to One in the RELOAD OPTIONS menu 2 4 3 SPOT TO SCH ASSIGNMENT on page 85 SPOT ID SETUP MANY TO ONE ONE TO O...

Page 102: ...ODE B Press to open the Spot menu C If no spots have been previously assigned the screen displays No Spots Then proceed to step 3 If existing Spots numbers are found the screen will default to the sch...

Page 103: ...cause a conflict when firing To edit the Spot number press to insert the cursor within the Spot field and using the keys enter the desired spot number and press You will notice that the cursor will st...

Page 104: ...low steps 4 6 to add more spots and make the schedule assignments TIP To increase the numbers in increments of 1 press the key and press key to decrease the number by decrements of 1 NOTE The error me...

Page 105: ...spot B By default the lowest spot number is visible in the Spot field To view all available Spots press which opens a list of additional Spot numbers To scroll the list use the or keys or the to scro...

Page 106: ...ressing the button lets the user Switch between spots Press to display the screen above Press to view the list of spots Then using the or keys or the to scroll down by page and to scroll up the page m...

Page 107: ...edule C Press to Insert a function in the weld schedule For detailed instructions on inserting a function follow the procedure Insert a Function in a Weld Schedule on Page 49 D Press to Delete a funct...

Page 108: ...2017 105 of 120 Chapter 5 STATUS MODE The Status Mode displays information on the overall welding status of various processes within the weld control These include Faults Steppers RAFT Functions I O S...

Page 109: ...nformation logged at the weld control set fault filtering and reset the weld control See page 106 STEPPER STATUS Press to control the stepper You can turn a stepper on or off reset or advance the step...

Page 110: ...rameters These include the schedule initiated line voltage power factor and secondary current provided during the last weld executed by the selected weld control PRESSURE CONTROL The key allows the us...

Page 111: ...the Fault Menu by pressing the corresponding keys This display is used to determine which fault condition was detected by the weld control The fault descriptions and troubleshooting instructions are d...

Page 112: ...ve the cursor over the desired filter option D Press Enter NOTE Fault filtering options are customer application specific and may vary depending on the firmware loaded in the weld control Consult the...

Page 113: ...t press the PROGRAM MODE key and press for the Review Stepper menu For more information see Level 1 2 Review Stepper Menu on page 63 BACK Press to return back to the previous Status Menu screen ADVANC...

Page 114: ...a Percentage of Available Volt Seconds weld function is used this value will be displayed as a percentage Conversely if a Constant Current weld function is used this value will be displayed in absolu...

Page 115: ...Stepper programs can be globally reset by pressing the ResetALL key in the Stepper Status Screen When this is done every stepper program is reset regardless of what group they are assigned to Perform...

Page 116: ...appear D Press CONFIRM RAFT MENU The RAFT Menu allows the user to view RAFT data and perform certain RAFT functions This feature is customer application specific and may be inaccessible For more info...

Page 117: ...REF OFF Press to turn the Reference Mode ON or OFF NOTE The data displayed in this menu may vary depending upon the cus tomers application requirements For application specific information consult the...

Page 118: ...atus Screen displays the status of every mapped I O bit in the weld timer Depending on the customers application this can include FieldBus I O Ethernet I O Local I O Discrete I O e Total energy NI Nug...

Page 119: ...additional I O status menus if applicable by pressing PAGE 2 PAGE 3 etc If there are no additional I O status menus the key will be ghosted out Returns the user back to the previous Status Menu scree...

Page 120: ...ess to return back to the previous Status Menu screen PREVIOUS Press to go back to the previous Weld Data Menu screen if applicable NEXT Press to go to the next Weld Data Menu screen if applicable RES...

Page 121: ...voltage MAX AVG MIN Sec I Secondary current MAX AVG MIN Pri I Primary current MAX AVG MIN hfc High frequency cycles inverter output ont On time of the inverter in microseconds I Percent of available v...

Page 122: ...ocess Integrity ref e Total energy of the Reference Weld e Total energy wslide Programmed WSLIDE from the AdaptQ function thick The estimated stack up thickness based on the resistance reading during...

Page 123: ...ROL MENU The Pressure Control Menu is customer application specific Consult the weld control firmware manual for more information ERRORS MENU The Errors Menu is a diagnostics tool which logs network c...

Page 124: ...u provides the user with information regarding hardware status the weld control the DEP is connected to The Display Mode enables you to perform the following tasks to change To quickly access weld sch...

Page 125: ...vision number Timer assembly expansion board type and revision number Timer assembly CPU part number and serial number EtherNet 1 MAC Address EtherNet 2 MAC Address RedBoot version The following optio...

Page 126: ...u SCH Press to change the schedule number being viewed See Changing the Schedule Number below DOWNLOAD Press to download changes to the weld timer See Editing a Parameter below NOTE The functions typi...

Page 127: ...BER FOR HEAT DISPLAY To view a different schedule perform the following steps B Press the SCH key A window will appear around the schedule number at the bottom of the screen C Using the keys enter the...

Page 128: ...at the bottom of the screen Press the and keys to move the cursor over the parameter to be edited D Using the keys enter the desired parameter and press Repeat steps 2 3 as necessary if additional pa...

Page 129: ...M035030 V2 0 Q06905 07 2017 126 of 126...

Page 130: ...accessible only when the DEP 300s is connected to either the Global EtherNet or Serial Network see Network Communications on page 29 If the DEP 300s is connected via the Local EtherNet the Change Tim...

Page 131: ...ress to manually edit or delete a weld timer IP Address For more information see Manually Search for a Weld Timer Note This feature is accessible only when the DEP 300s is connected to the network via...

Page 132: ...CHANGE TIMER C The Timer Control Selection Menu will appear with a list of multiple weld timers identified by their IP Address and Welder ID If the list is empty press the SCAN key The DEP 300s will t...

Page 133: ...e new timer Verify the IP Address and Welder ID on the top of the screen to confirm connection to the new timer control MANUALLY SEARCH FOR A WELD TIMER CONTROL This feature is only available when the...

Page 134: ...DRESS When the DEP is powered up it should be in the Home Menu Press F1 System Settings and write down the IP Address C Change your PC s IP Address to be one off from the EDEP s IP Address so they can...

Page 135: ...itydownloader exe file If you see a pop up window stating Couldn t open serial port click OK G Select the Ethernet tab H Type in the IP Address of the EDEP written down in step 1 I Click the Browse bu...

Page 136: ...M035030 V2 0 Q06905 07 2017 133 of 134 Notes...

Page 137: ...134 of 134 24775 CRESTVIEW COURT FARMINGTON HILLS MI USA 48335 PHONE 1 248 477 3900...

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