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Workhorse PD3009-3, Owner'S Manual

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Workhorse PD3009-3 Owner'S Manual Download Page 2

 

 

Table of Contents 

3730 E. Southern Avenue, Phoenix, AZ 85040 USA                       

800-778-8779 

Workhorseproducts.com 

2 

I. 

Introduction

……………………………………………………………………………………..

3 

II. 

Assembly of Dryer……………………………………………………………………………..4 

III. 

Safety Procedures…………………………………………………………………………….5 

IV. 

Assembly 

 

     Step 1: Attaching the Infeed……………………………………………………………..6 

     Step 2: Attaching the Outfeed…………………………………………………………..7 

     Step 3: Installing the Belt………………………………………………………………….8 

                  Belt Routing Diagram…………………………………………………………...10 

     Step 4: Connecting to the Belt Drive Motor……………………………………..11 

VI. 

Controls…………………………………………………………………………………………..12 

VII. 

Recirculation System……………………………………………………………………...14 

VIII. 

Ventilation…………………………………………………………………………………….15 

IX. 

Maintenance……………………………………………………………………………………16 

X. 

Belt Extension…………………………………………………………………………………..17  

XI. 

Wiring Diagram………………………………………………………………………………..22  

XII. 

Limited Warranty…………………………………………………………………………….25 

Summary of Contents for PD3009-3

Page 1: ...Owner s Manual Powerhouse Series II 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 1 67 1462 REV 717 ...

Page 2: ...III Safety Procedures 5 IV Assembly Step 1 Attaching the Infeed 6 Step 2 Attaching the Outfeed 7 Step 3 Installing the Belt 8 Belt Routing Diagram 10 Step 4 Connecting to the Belt Drive Motor 11 VI Controls 12 VII Recirculation System 14 VIII Ventilation 15 IX Maintenance 16 X Belt Extension 17 XI Wiring Diagram 22 XII Limited Warranty 25 ...

Page 3: ...present Even though our packaging has been designed to handle normal shipping conditions we cannot foresee damages caused by the carrier We will not be responsible for damages that occur during transportation If there are damages immediately notify the driver file a claim with the carrier and call Workhorse Products The Importance of the Owner s Manual The purpose of the Owner s Manual is to famil...

Page 4: ... cleaned whenever it becomes filled The conveyor belt is created of Teflon coated fiber glass and is placed on a self aligning belt tracking system The belt is designed to withstand heat but be sure the belt is always moving when the Powerhouse II is operating above 300 degrees Used for tracking the belt and keeping the belt on the pulley If the belt moves to the side use the belt tracking adjust ...

Page 5: ...RICIAN 4 Never alter the internal wiring of this machine 5 Never place any item other than the substrates to be cured or dried on this dryer s conveyor belt Do not overload the belt 6 Do not let the conveyor belt track off the conveyor drive rollers 7 Keep all loose articles including clothing hair jewelry etc away from the conveyor belt 8 Never leave the machine unattended during operation 9 Do n...

Page 6: ...lding the infeed hand tighten the nut to the top hex bolt first The top hex bolt needs to be done first because it relieves weight from the top Hand tighten a second nut to the bottom hex bolt Be sure to do step three on both sides simultaneously 4 Using the 9 16 wrench on the top of the bolt and the 9 16 socket wrench on the nut tighten all four hex bolts 1 The infeed arm the arm without the cool...

Page 7: ...ke sure the hex bolt is facing out and exposed 2 With another person and two flanged nuts in hand lift up the outfeed and insert it into the four exposed hex bolts 3 While holding the outfeed hand tighten the nut to the top hex bolt first Hand tighten a second nut to the bottom hex bolt Be sure to do step three on both sides simultaneously 4 Using the 9 16 wrench on the top of the bolt and the 9 1...

Page 8: ... the belt from the outfeed side of the dryer through the top of the chamber Pull the belt through the infeed side and over the infeed roller 2 3 Run the belt under the infeed roller and then above the tension roller and above the lower support Then feed the belt through the lower portion of the chamber and out the outfeed side of the dryer 3 3 4 On the tablet side of the dryer line up the yellow m...

Page 9: ...ch the adjustment Continue the process until the belt has tracked correctly Make the same adjustments on the other side of the dryer if the belt is moving to the right When completed the belt should be tracking underneath both tracking plates without moving to one side or the other 1 Once the belt is pinned together you will need to reinstall the nuts and bolts for the infeed roller Move the rolle...

Page 10: ...Belt Routing Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 10 ...

Page 11: ...r cause serious injury Before any electrical connections are made verify all safety precautions have been taken to ensure the safety of all shop personnel The dedicated breaker providing power to the dryer MUST BE OFF AND USE OF A SER VICE LOCKOUT TAG IS REQUIRED This will prevent anyone from turning on the power as the connections are being made After all safety precautions have been taken the el...

Page 12: ...he dryer is able to calculate price per hour for every job G Power Turn the dryer on off H Logs Specifics and logistics for each job the dryer executes I Help Opens the help options menu J Settings Opens the settings menu A B C D E F G H I J Help Menu K Check for Updates Checks for system updates Wi Fi Connection required L Register Machine Register the machine online M Change Time Adjusts the dat...

Page 13: ...e set temperature for that preset D Belt Speed The set belt speed for that preset E Kilowatt Cost Operating cost F Inputs Outputs PID Values and Dryer Options This grey box is for Workhorse programming Users are unable to access this box and have read only access G Ok Click Ok to set the settings By hitting Ok the settings will be saved and programmed for the job H Cancel Click Cancel to not save ...

Page 14: ...air back into the oven chamber via the exhaust return tray The remainder of the exhaust exits through the top of the chimney 3 Heated air in the oven chamber is pulled down through the suction plates and into the blower box by the impeller 4 Fresh air is pulled through chambers between the outer and inner walls and into the blower box This recovers the otherwise wasted heat from the inside walls o...

Page 15: ...s less hot air in the chamber This type of airflow is normally used for water based and discharge inks The ventilation system needs to be open because the evaporative chemicals from the garments need to be released The ventilation system is capable of being adjusted to control the hot airflow The hot airflow interacts with the heating panels and affects how the garments are cured The two major set...

Page 16: ...ommends performing these routine maintenances every three to six months to maintain optimum performance of your dryer Maintenance 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 16 Belt Tracking The self tracking system is designed to keep the belt centered on the front and rear pulley However sometimes the belt may come off center To put the belt back on center use ...

Page 17: ...Belt Extension 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 17 ...

Page 18: ...Belt Extension Continued 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 18 ...

Page 19: ...Belt Extension Continued 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 19 ...

Page 20: ...Belt Extension Continued 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 20 ...

Page 21: ...Belt Extension Continued 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 21 ...

Page 22: ...3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 22 Wiring Schematic ...

Page 23: ...3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 23 Wiring Schematic ...

Page 24: ...3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 24 Wiring Schematic ...

Page 25: ...3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 24 Wiring Schematic ...

Page 26: ...3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 24 Wiring Schematic ...

Page 27: ...3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 24 Wiring Schematic ...

Page 28: ... written or oral is expressed or implied Workhorse Products specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Equipment manufactured or sold by Workhorse Products is warranted against defects in workmanship and materials for a period of one year from receipt by cus tomer All warranties initiate from date of shipment to original customer Replaceme...

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