Worcester Greenstore TC Cylinder 150 litre Installation And Maintenance Instructions Manual Download Page 3

End User

6 720 805 339 (2014/09)

3

End User

Precautions should be taken when working on hot or cold water system 
that is connected to an unvented hot water cylinder. Advice should 
always be sought  from your installer or professional to prevent potential 
damage to the cylinder or associated equipment.

1

Key to symbols and safety precautions

1.1

Explanation of symbols

Warning symbols

Signal words indicate the seriousness of the hazard in terms of the 
consequences of not following the safety instructions.

NOTICE

 indicates possible damage to property or equipment, but 

where there is no risk of injury.

CAUTION

 indicates possible injury.

WARNING

 indicates possible severe injury.

DANGER

 indicates possible risk to life.

Important information

Additional symbols

Benchmark places responsibilities on both manufacturers and 
installers. The purpose is to ensure that customers are provided with the 
correct equipment for their needs, that it is installed, commissioned and 
serviced in accordance with the manufacturer's instructions by 
competent persons and that it meets the requirements of the 
appropriate Building Regulations. The Benchmark Checklist can be used 
to demonstrate compliance with Building Regulations and should be 
provided to the customer for future reference. 

Installers are required to carry out installation, commissioning and 
servicing work in accordance with the Benchmark Code of Practice 
which is available from the Heating and Hotwater Industry Council who 
manage and promote the scheme. 
Visit 

centralheating.co.uk

 for more information.

As a member of the HWA, Worcester adhere to the following statements.

▶ To supply fit for purpose products clearly and honestly described,
▶ To supply products that meet, or exceed appropriate standards and 

building and water regulations,

▶ To provide pre and post sales technical support,
▶ To provide clear and concise warranty details to customers.

Hot Water Association (HWA)

Camden House, Warwick Road, 
Kenilworth, CV8 1TH
Tel: 01926 513777 
Fax: 01926 855017

www.hotwater.org.uk

1.2

Safety instructions

Installation, conversion

▶ Only competent installers must install, commission, and maintain 

this equipment.

▶ Only use the cylinder for heating domestic hot water.

Function

▶ Observe these installation and maintenance instructions to ensure 

correct operation.

▶ Never switch the electric immersion heater on if the cylinder is not 

full of water.

Never restrict the outlets of the safety valves.

Thermal disinfection

Risk of scalding!

Caution should be taken at periods of thermal disinfection due to the 
possibility of domestic hot water temperatures being in excess of 
60 °C .

Maintenance

Recommendation for the customer: 

Arrange a maintenance and 

inspection contract with a competent person. Have the heating 
appliance and the DHW cylinder serviced annually. 

▶ Always switch the mains off when servicing the system.
▶ Only use genuine spare parts!

Decommissioning or draining down

▶ Please observe best practice guidelines when draining down the 

system for routine maintenance or to decommission the cylinder. 
Advice is given throughout this document.

Safety instructions in this document are framed and 
identified by a warning triangle which is printed on a 
grey background.

Electrical hazards are identified by a lightning symbol 
surrounded by a warning triangle.

Notes contain important information in cases where 
there is no risk of personal injury or material losses and 
are identified by the symbol shown on the left. They are 
bordered by horizontal lines above and below the text.

Symbol

Meaning

a step in an action sequence

 

a reference to a related part in the document or to other 

related documents

a list entry

a list entry (second level)

Table 1  

WARNING: 

▶ If the cold water main is isolated internally or 

externally for either emergency or maintenance 
reasons, precautions should be taken to prevent 
damage to the cylinder. The hot water isolation valve 
located at the cylinder outlet should be closed off or 
the cylinder should be drained down as per the 
recommended procedure stated within this manual.

▶ If the unvented hot water cylinder is fitted at a height 

(eg, loft), then there will be a potential of damage to 
the cylinder if the correct method of draining the 
cylinder is not followed. 

▶ In certain circumstance it is recommended that a 

WRAS approved automatic air vent is fitted on the 
hot water outlet at the highest point.

Summary of Contents for Greenstore TC Cylinder 150 litre

Page 1: ...Installation and maintenance instructions Twin Coil Indirect Unvented Hot Water Cylinder Greenstore TC Cylinder Series 6 720 645 525 00 1O 150 180 210 250 300 litre 6 720 805 339 2014 09 UK...

Page 2: ...appliance 13 3 7 2 Connection of the primary appliance or solar system 13 3 7 3 Connection on the water side 13 3 7 4 DHW secondary circulation 13 3 7 5 DHW expansion vessel 14 3 7 6 Installing the d...

Page 3: ...st install commission and maintain this equipment Only use the cylinder for heating domestic hot water Function Observe these installation and maintenance instructions to ensure correct operation Neve...

Page 4: ...nput reduces the cycling of the heating appliance and reduces the cylinder heat up time 2 2 Intended use Only use the cylinder for heating domestic hot water Any other application will be considered i...

Page 5: ...ling Incaseswherethewaterhardnessisveryhigh over450 ppm a water softener must be used to protect the cylinder against rapid development of scale Corrosion protection Any water softener shall be instal...

Page 6: ...10 Cylinder flow return primary appliance solar 22 mm Fig 3 Physical and connection dimensions AQU 24 3W 6 1 2 2 3 4 5 7 7 8 9 10 10 J 45 35 25 45 AQU 25 3W I B F G H E C D A 15 Cylinder Part number...

Page 7: ...Product details 6 720 805 339 2014 09 7 clearance dimensions Fig 4 Recommended minimum wall clearances all dimensions in mm 80 6 720 645 525 06 1O 50 50 50 180...

Page 8: ...9 3 9 Heat exchanger surface m2 0 657 0 657 0 845 0 845 0 845 Maximum heating water temperature C 120 120 120 120 120 Maximum operating pressure inside the upper indirect coil bar 6 6 6 6 6 Heat exch...

Page 9: ...re of 55 45 frost protection down toapproximately 30 C thepressuredropisapproximately1 3times the value for tap water Fig 5 TC 150 and TC 180 p Pressure drop V Heating water volume Fig 6 TC 210 TC 250...

Page 10: ...or human consumption Installation BS EN 806 5 2012 Specifications for installations inside buildings conveying water for human consumption Operation and maintenance BS 8558 2011 Guide to the design in...

Page 11: ...ary heat source SP Solar circuit pump optional accessory SV1 Temperature and Pressure relief valve SV2 Expansion relief anti vac valve G3 kit supplied SWC Terminal box S solar Twin coil cylinder TB So...

Page 12: ...in the lower section of the cylinder 6 720 645 525 05 1O 2 1 3 Solar thermal system yes yes no no System type S plan or Y plan with internal three way valve S plan or Y plan with internal three way v...

Page 13: ...ockattimeofcommissioning the unit an air vent may be required The coil must be able to be drained via a suitable valve 3 7 3 Connection on the water side Install the cold water inlet control group as...

Page 14: ...etydeviceunlessitstotalequivalenthydraulicresistanceexceeds that of a straight pipe 9 m long i e discharge pipes between 9 m and 18 m equivalent resistance length should be at least two sizes larger t...

Page 15: ...herefore calculate the next largest size Maximum resistance allowed for a straight length of 28 mm copper discharge pipe D2 from a G1 2 temperature relief valve is 18 m Subtract the resistance for 4 N...

Page 16: ...diagrams reference must be made to the appropriate manufacturers installation instructions for the products installed along side this unit Products must be wired to meet all current regulations with...

Page 17: ...MUST incorporate a gravity break check valve G3 protection from excessive solar input Additional wiring for solar pump stations without a gravity break check valve A solar high limit thermostat will i...

Page 18: ...g 15 Greenstar i System Compact wiring example ST10 DIVERTER VALVE MOTOR PLUG CYLINDER TEMPERATURE SENSOR SUPPLIED IN DIVERTER KIT F1 F3 F2 ST10 ST6 LEAVE LINK Greenstar CDi Classic System boiler ONLY...

Page 19: ...ofthe immersion heater to complete the wiring Fig 16 Wiring diagram E Earth Green Yellow N Neutral Blue L Live Brown Fig 17 Rigid cable end preparation E Earth Green Yellow N Neutral Blue L Live Brown...

Page 20: ...solar controller Whenthereisariskoffrostandthecylinderistakenoutofuse drain the cylinder completely including its lower section 5 2 Draining the cylinder To drain either the domestic water system or t...

Page 21: ...ng or repair Vent the heating solar and DHW sides 8 Spare parts list 9 The Guarantee The Greenstore stainless steel cylinder carries a fully transferable 25 year guarantee against faulty material or m...

Page 22: ...pressure relief valve and expansion valve been tted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all...

Page 23: ...er Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone...

Page 24: ...59 Worcester Bosch Group is a brand name of Bosch Thermotechnology Ltd worcester bosch co uk 6 720 805 339 WORCESTER BOSCH GROUP TECHNICAL SUPPORT 0330 123 3366 APPOINTMENTS 0330 123 9339 SPARES 0330...

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