Worcester Greenstore TC Cylinder 150 litre Installation And Maintenance Instructions Manual Download Page 21

Inspection/Maintenance

6 720 805 339 (2014/09)

21

7

Inspection/Maintenance

7.1

Recommendations for users

▶ Arrange a maintenance and inspection contract with a competent 

person. Have the heating appliance and the DHW cylinder serviced 
annually. 

7.2

Maintenance and repair

▶ Only use genuine spare parts!

7.2.1

Draining the cylinder

To drain either the domestic water system or the cylinder:
▶ Ensure all connected heat source(s) and the electrical immersion 

heater are isolated to prevent damage occurring as a result of heating 
the cylinder while it is drained down.

▶ Isolate the cold water supply.
▶ Open all hot water draw off points.
▶ Attach a hose to the drain valve.  The drain valve installed at the cold 

water supply inlet to the cylinder must be used where practicable.

▶ Drain the cylinder.

IMPORTANT

 after draining the cylinder do not close the hot water 

draw off points until the cylinder has fully cooled.  Failure to observe 
this instruction may result in damage to the cylinder that is not 
covered by the guarantee.

7.2.2

Descaling / cleaning

In hard water areas

The level of scale build-up depends on the time in use, the operating 
temperature and the water hardness. Scaled-up internal indirect coils 
reduce the water content, lower the heat-up output, increase the energy 
consumption and extend the heat-up time.

▶ Subject to the level of scaling, descale the cylinder regularly.

When water hardness is over 450 ppm water treatement has to be 
considered (or annual service with descaling)

In soft water areas

▶ Check the inside of the cylinder regularly and clean out any sludge.

7.2.3

Immersion heater

If the thermal cut-out operates contact a competent installer to 
investigate and identify the cause of the fault.  If the fault re-occurs after 
this investigation the immersion heater will need to be replaced.

When refitting an immersion heater, ensure the O-ring is positioned 
correctly on the head of the immersion heater and lubricate before 
fitting. Fit it by hand until almost home then tighten gently as the O-rings 
will seal easily.

7.2.4

Re-commissioning

▶ Flush the cylinder thoroughly after cleaning or repair. 
▶ Vent the heating, solar and DHW sides.

8

Spare parts list

9

The Guarantee

The Greenstore stainless steel cylinder carries a fully transferable 25 
year guarantee against faulty material or manufacture subject to Terms 
& Conditions. To read the full Terms & Conditions please visit us online 
at www.worcester-bosch.co.uk/guarantee. The Guarantee Registration 
form is available on this same page and can be completed and submitted 
electronically. Alternatively please telephone one of our Guarantee 
Registration advisors on 0330 123 2552. Your statutory rights are not 
affected by the manufacturers guarantee.

CAUTION: 

A safety valve malfunction can result in 

excessive pressure levels.
▶ Check the function of the expansion relief anti-vac 

valve in the cold water inlet control group and the 
temperature and pressure relief  valve, and flush 
several times by cracking them open.

DANGER: 

Risk of electric shock!

▶ Ensure all electrical supplies are isolated before 

carrying out any maintenance on the cylinder. 

NOTICE: 

▶ When draining either the domestic water system or 

the cylinder ensure the cold water supply is isolated 
and that all hot water draw off points are opened. The 
drain valve installed at the cold water supply inlet to 
the cylinder should be used, where practicable.

TT no.

Designation

8-716-113-407-0 High flow rate inlet control set (pressure reducing 

valve, strainer and expansion relief anti-vac 
valve) Series 535001 until 01/2013

8-716-850-617-0 High flow rate inlet control set (pressure reducing 

valve, strainer and expansion relief anti-vac 
valve) Series 533002 after 01/2013

8-716-113-408-0 Temperature and pressure relief valve 7 bar

8-716-113-409-0 Tundish (22mm x 15mm)

8-716-113-410-0 2 port valve

8-716-113-411-0 Dual thermostat

8-716-113-412-0 Immersion heater (same on all models)

8-716-850-607-0 12 litre expansion vessel (TC-150)

8-716-113-416-0 18 litre expansion vessel (TC-180,TC-210 & 

TC-250)

8-716-113-418-0 25 litre expansion vessel (TC-300)

8-716-113-522-0 Solar high limit thermostat

8-716-842-371-0 Connection set

8-716-113-414-0 Expansion vessel hose ( 3/4" M x 3/4" F ) until 

03/2015

8-716-841-952-0 6 bar expansion relief anti-vac valve until 01/

2013

8-716-850-618-0 6 bar expansion relief anti-vac valve after 01/

2013

8-716-850-608-0 Instruction manual

Table 9  

Summary of Contents for Greenstore TC Cylinder 150 litre

Page 1: ...Installation and maintenance instructions Twin Coil Indirect Unvented Hot Water Cylinder Greenstore TC Cylinder Series 6 720 645 525 00 1O 150 180 210 250 300 litre 6 720 805 339 2014 09 UK...

Page 2: ...appliance 13 3 7 2 Connection of the primary appliance or solar system 13 3 7 3 Connection on the water side 13 3 7 4 DHW secondary circulation 13 3 7 5 DHW expansion vessel 14 3 7 6 Installing the d...

Page 3: ...st install commission and maintain this equipment Only use the cylinder for heating domestic hot water Function Observe these installation and maintenance instructions to ensure correct operation Neve...

Page 4: ...nput reduces the cycling of the heating appliance and reduces the cylinder heat up time 2 2 Intended use Only use the cylinder for heating domestic hot water Any other application will be considered i...

Page 5: ...ling Incaseswherethewaterhardnessisveryhigh over450 ppm a water softener must be used to protect the cylinder against rapid development of scale Corrosion protection Any water softener shall be instal...

Page 6: ...10 Cylinder flow return primary appliance solar 22 mm Fig 3 Physical and connection dimensions AQU 24 3W 6 1 2 2 3 4 5 7 7 8 9 10 10 J 45 35 25 45 AQU 25 3W I B F G H E C D A 15 Cylinder Part number...

Page 7: ...Product details 6 720 805 339 2014 09 7 clearance dimensions Fig 4 Recommended minimum wall clearances all dimensions in mm 80 6 720 645 525 06 1O 50 50 50 180...

Page 8: ...9 3 9 Heat exchanger surface m2 0 657 0 657 0 845 0 845 0 845 Maximum heating water temperature C 120 120 120 120 120 Maximum operating pressure inside the upper indirect coil bar 6 6 6 6 6 Heat exch...

Page 9: ...re of 55 45 frost protection down toapproximately 30 C thepressuredropisapproximately1 3times the value for tap water Fig 5 TC 150 and TC 180 p Pressure drop V Heating water volume Fig 6 TC 210 TC 250...

Page 10: ...or human consumption Installation BS EN 806 5 2012 Specifications for installations inside buildings conveying water for human consumption Operation and maintenance BS 8558 2011 Guide to the design in...

Page 11: ...ary heat source SP Solar circuit pump optional accessory SV1 Temperature and Pressure relief valve SV2 Expansion relief anti vac valve G3 kit supplied SWC Terminal box S solar Twin coil cylinder TB So...

Page 12: ...in the lower section of the cylinder 6 720 645 525 05 1O 2 1 3 Solar thermal system yes yes no no System type S plan or Y plan with internal three way valve S plan or Y plan with internal three way v...

Page 13: ...ockattimeofcommissioning the unit an air vent may be required The coil must be able to be drained via a suitable valve 3 7 3 Connection on the water side Install the cold water inlet control group as...

Page 14: ...etydeviceunlessitstotalequivalenthydraulicresistanceexceeds that of a straight pipe 9 m long i e discharge pipes between 9 m and 18 m equivalent resistance length should be at least two sizes larger t...

Page 15: ...herefore calculate the next largest size Maximum resistance allowed for a straight length of 28 mm copper discharge pipe D2 from a G1 2 temperature relief valve is 18 m Subtract the resistance for 4 N...

Page 16: ...diagrams reference must be made to the appropriate manufacturers installation instructions for the products installed along side this unit Products must be wired to meet all current regulations with...

Page 17: ...MUST incorporate a gravity break check valve G3 protection from excessive solar input Additional wiring for solar pump stations without a gravity break check valve A solar high limit thermostat will i...

Page 18: ...g 15 Greenstar i System Compact wiring example ST10 DIVERTER VALVE MOTOR PLUG CYLINDER TEMPERATURE SENSOR SUPPLIED IN DIVERTER KIT F1 F3 F2 ST10 ST6 LEAVE LINK Greenstar CDi Classic System boiler ONLY...

Page 19: ...ofthe immersion heater to complete the wiring Fig 16 Wiring diagram E Earth Green Yellow N Neutral Blue L Live Brown Fig 17 Rigid cable end preparation E Earth Green Yellow N Neutral Blue L Live Brown...

Page 20: ...solar controller Whenthereisariskoffrostandthecylinderistakenoutofuse drain the cylinder completely including its lower section 5 2 Draining the cylinder To drain either the domestic water system or t...

Page 21: ...ng or repair Vent the heating solar and DHW sides 8 Spare parts list 9 The Guarantee The Greenstore stainless steel cylinder carries a fully transferable 25 year guarantee against faulty material or m...

Page 22: ...pressure relief valve and expansion valve been tted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all...

Page 23: ...er Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone...

Page 24: ...59 Worcester Bosch Group is a brand name of Bosch Thermotechnology Ltd worcester bosch co uk 6 720 805 339 WORCESTER BOSCH GROUP TECHNICAL SUPPORT 0330 123 3366 APPOINTMENTS 0330 123 9339 SPARES 0330...

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