Worcester Greenstore TC Cylinder 150 litre Installation And Maintenance Instructions Manual Download Page 20

Commissioning

6 720 805 339 (2014/09)

20

Fig. 19   Cable grip assembly

[1]

Cable grip moulding *

[2]

Pan head screws (x 2) *

[3]

Head posi-drive screw *

[*]

supplied in the plastic bag

▶ Fit two pan head screws into cable clamp on grip and secure with self 

tapping screw in the location hole in brass head of the immersion 
heater.

4

Commissioning

4.1

User information from the system installer

Explain to the customer how the boiler and the cylinder work and how to 
operate them.

▶ Advise the user regarding the need for regular maintenance, on 

which function and service life depend.

▶ When there is a risk of frost and the cylinder is taken out of use, drain 

the cylinder completely, including its lower section.

▶ Give the user all documentation.
▶ This appliance must only be operated by a responsible adult who has 

been instructed in, understands, and is aware of the appliance's 
operating conditions and effects.

4.2

Preparing for use

4.2.1

General

Only a competent person must commission the system.

▶ Commission the heating appliance and solar thermal system in 

accordance with manufacturer's instructions or the appropriate 
installation and operating instructions.

4.2.2

Filling the cylinder

Prior to filling the cylinder: 
▶ Check the pre-charge pressure of the expansion vessel (3 bar); top-

up if required.

▶ Flush the pipework as well as the cylinder with tap water.
▶ Fill the cylinder whilst a DHW draw-off point is fully open, until water 

flows steadily from it.

▶ Check all connections and the immersion heater fitting for tightness.

4.3

Setting the cylinder temperature 

▶ Set the required cylinder temperature at the cylinder thermostat.

-or-

, on heating appliances with internal three-way valve,

▶ Set the required cylinder temperature in accordance with the 

operating instructions of the heating appliance.

5

Shutting down 

5.1

Taking the cylinder out of use

▶ Disable DHW heating in accordance with the operating instructions 

of the heating appliance (frost protection).

▶ Shut down the solar thermal system if fitted, in accordance with the 

operating instructions of the solar controller.

▶ When there is a risk of frost and the cylinder is taken out of use, drain 

the cylinder completely, including its lower section.

5.2

Draining the cylinder

To drain either the domestic water system or the cylinder:
▶ Ensure all connected heat source(s) and the electrical immersion 

heater are isolated to prevent damage occurring as a result of heating 
the cylinder while it is drained down.

▶ Isolate the cold water supply.
▶ Open all hot water draw off points.
▶ Attach a hose to the drain valve.  The drain valve installed at the cold 

water supply inlet to the cylinder must be used where practicable.

▶ Drain the cylinder.

IMPORTANT

 after draining the cylinder do not close the hot water 

draw off points until the cylinder has fully cooled.  Failure to observe 
this instruction may result in damage to the cylinder that is not 
covered by the guarantee.

6

Environment / disposal

Environmental protection is a fundamental corporate strategy of the 
Bosch Group. 
The quality of our products, their efficiency and environmental safety 
are all of equal importance to us and all environmental protection 
legislation and regulations are strictly observed.
We use the best possible technology and materials for protecting the 
environment taking into account of economic considerations.

Packaging

We participate in the recycling programmes of the countries in which our 
products are sold to ensure optimum recycling. 
All of our packaging materials are environmentally friendly and can be 
recycled.

Used appliances

Used appliances contain valuable materials that should be recycled.
The various assemblies can be easily dismantled and synthetic materials 
are marked accordingly. Assemblies can therefore be sorted by 
composition and passed on for recycling or disposal.

WARNING: 

Risk of scalding!

▶ In normal operation, do not set the temperature 

higher than 60 °C.

2

1

3

AQU-35-3W

NOTICE: 

▶ When draining either the domestic water system or 

the cylinder ensure the cold water supply is isolated 
and that at least two hot water draw off points are 
opened. One of these hot water draw off points

 must 

be the one closest to the cylinder in height terms.

 

The drain valve installed at the cold water supply inlet 
to the cylinder should be used, where practicable.

Summary of Contents for Greenstore TC Cylinder 150 litre

Page 1: ...Installation and maintenance instructions Twin Coil Indirect Unvented Hot Water Cylinder Greenstore TC Cylinder Series 6 720 645 525 00 1O 150 180 210 250 300 litre 6 720 805 339 2014 09 UK...

Page 2: ...appliance 13 3 7 2 Connection of the primary appliance or solar system 13 3 7 3 Connection on the water side 13 3 7 4 DHW secondary circulation 13 3 7 5 DHW expansion vessel 14 3 7 6 Installing the d...

Page 3: ...st install commission and maintain this equipment Only use the cylinder for heating domestic hot water Function Observe these installation and maintenance instructions to ensure correct operation Neve...

Page 4: ...nput reduces the cycling of the heating appliance and reduces the cylinder heat up time 2 2 Intended use Only use the cylinder for heating domestic hot water Any other application will be considered i...

Page 5: ...ling Incaseswherethewaterhardnessisveryhigh over450 ppm a water softener must be used to protect the cylinder against rapid development of scale Corrosion protection Any water softener shall be instal...

Page 6: ...10 Cylinder flow return primary appliance solar 22 mm Fig 3 Physical and connection dimensions AQU 24 3W 6 1 2 2 3 4 5 7 7 8 9 10 10 J 45 35 25 45 AQU 25 3W I B F G H E C D A 15 Cylinder Part number...

Page 7: ...Product details 6 720 805 339 2014 09 7 clearance dimensions Fig 4 Recommended minimum wall clearances all dimensions in mm 80 6 720 645 525 06 1O 50 50 50 180...

Page 8: ...9 3 9 Heat exchanger surface m2 0 657 0 657 0 845 0 845 0 845 Maximum heating water temperature C 120 120 120 120 120 Maximum operating pressure inside the upper indirect coil bar 6 6 6 6 6 Heat exch...

Page 9: ...re of 55 45 frost protection down toapproximately 30 C thepressuredropisapproximately1 3times the value for tap water Fig 5 TC 150 and TC 180 p Pressure drop V Heating water volume Fig 6 TC 210 TC 250...

Page 10: ...or human consumption Installation BS EN 806 5 2012 Specifications for installations inside buildings conveying water for human consumption Operation and maintenance BS 8558 2011 Guide to the design in...

Page 11: ...ary heat source SP Solar circuit pump optional accessory SV1 Temperature and Pressure relief valve SV2 Expansion relief anti vac valve G3 kit supplied SWC Terminal box S solar Twin coil cylinder TB So...

Page 12: ...in the lower section of the cylinder 6 720 645 525 05 1O 2 1 3 Solar thermal system yes yes no no System type S plan or Y plan with internal three way valve S plan or Y plan with internal three way v...

Page 13: ...ockattimeofcommissioning the unit an air vent may be required The coil must be able to be drained via a suitable valve 3 7 3 Connection on the water side Install the cold water inlet control group as...

Page 14: ...etydeviceunlessitstotalequivalenthydraulicresistanceexceeds that of a straight pipe 9 m long i e discharge pipes between 9 m and 18 m equivalent resistance length should be at least two sizes larger t...

Page 15: ...herefore calculate the next largest size Maximum resistance allowed for a straight length of 28 mm copper discharge pipe D2 from a G1 2 temperature relief valve is 18 m Subtract the resistance for 4 N...

Page 16: ...diagrams reference must be made to the appropriate manufacturers installation instructions for the products installed along side this unit Products must be wired to meet all current regulations with...

Page 17: ...MUST incorporate a gravity break check valve G3 protection from excessive solar input Additional wiring for solar pump stations without a gravity break check valve A solar high limit thermostat will i...

Page 18: ...g 15 Greenstar i System Compact wiring example ST10 DIVERTER VALVE MOTOR PLUG CYLINDER TEMPERATURE SENSOR SUPPLIED IN DIVERTER KIT F1 F3 F2 ST10 ST6 LEAVE LINK Greenstar CDi Classic System boiler ONLY...

Page 19: ...ofthe immersion heater to complete the wiring Fig 16 Wiring diagram E Earth Green Yellow N Neutral Blue L Live Brown Fig 17 Rigid cable end preparation E Earth Green Yellow N Neutral Blue L Live Brown...

Page 20: ...solar controller Whenthereisariskoffrostandthecylinderistakenoutofuse drain the cylinder completely including its lower section 5 2 Draining the cylinder To drain either the domestic water system or t...

Page 21: ...ng or repair Vent the heating solar and DHW sides 8 Spare parts list 9 The Guarantee The Greenstore stainless steel cylinder carries a fully transferable 25 year guarantee against faulty material or m...

Page 22: ...pressure relief valve and expansion valve been tted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all...

Page 23: ...er Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone...

Page 24: ...59 Worcester Bosch Group is a brand name of Bosch Thermotechnology Ltd worcester bosch co uk 6 720 805 339 WORCESTER BOSCH GROUP TECHNICAL SUPPORT 0330 123 3366 APPOINTMENTS 0330 123 9339 SPARES 0330...

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