Worcester Greenstore TC Cylinder 150 litre Installation And Maintenance Instructions Manual Download Page 13

Installation

6 720 805 339 (2014/09)

13

3.7

Installation

3.7.1

Connection of the secondary appliance

▶ Connect to the upper coil (

 fig. 2 [2], page 6) using the 

compression fittings supplied, either connection can be flow or 
return, performance is identical either way.  The heating circuit must 
be positively pumped as gravity circulation is not possible.

▶ The heating circuit can be open vent or sealed system to a maximum 

pressure of 6 bar.  If the heating circuit is sealed an expansion vessel, 
pressure gauge and pressure relief valve will be required if not 
already part of the heating appliance.

▶ The heating appliance may be gas, oil or electric but must be under 

effective thermostatic control.  Uncontrolled heat sources such as 
some AGAs, back boilers and solid fuel stoves are not suitable.

▶ Caution must be taken to prevent an air lock at time of commissioning 

the unit, an air vent may be required.

▶ The coil must be able to be drained via a suitable valve.

3.7.2

Connection of the primary appliance or solar system

▶ Connect to the lower coil (

 fig. 2 [10], page 6) using the 

compression fittings supplied, either connection can be flow or 
return, performance is identical either way.  The heating/solar circuit 
must be positively pumped as gravity circulation is not possible.

▶ The heating/solar circuit can be open vent or sealed system to a 

maximum pressure of 6 bar.  If the heating/solar circuit is sealed an 
expansion vessel, pressure gauge and pressure relief valve will be 
required if not already part of the heating appliance or solar system 
equipment.

▶ The heating appliance may be gas, oil or electric but must be under 

effective thermostatic control.  Uncontrolled heat sources such as 
some AGAs, back boilers and solid fuel stoves are not suitable.

▶ A solar system must be provided with a suitable controller and means 

of thermostatic control with the solar sensors being fitted as per 
TAB. 7, page 12, of this manual and the control manufacturer's 
instructions. 

▶ Caution must be taken to prevent an air lock at time of commissioning 

the unit, an air vent may be required.

▶ The coil must be able to be drained via a suitable valve.

3.7.3

Connection on the water side

▶ Install the cold water inlet control group as close as possible to the 

cylinder cold water inlet, with the compression fittings supplied. The 
mains supply must be able to provide the minimum pressure and flow 
rates stated in specification table TAB. 4, page 8.

▶ The cold water inlet control group includes a 6 bar expansion relief 

anti-vac valve.  A discharge pipe must be installed and routed via a 
tundish in accordance with current regulations.

▶ Install a drain valve at the cold water inlet.

3.7.4

DHW secondary circulation

Cylinders are equipped with a DHW secondary return connection.
▶ If no DHW secondary circulation is required, blank off and ensure a 

water tight seal (

 fig. 2 [4], page 6).

Seal and insulate the connection.

▶ When connecting DHW secondary circulation:

Install a DHW circulation pump approved for potable water and a 
suitable non-return valve.

Thermal disinfection

Guidance must be taken from current regulations to ensure the risk of 
Legionella bacteria growth is prevented.

All hydraulic cylinder connections are suitable for 22 mm 
pipes.
▶ Make connections with the compression fittings 

supplied.

In solar installations the mixing ratio of glycol & water 
may increase the pressure drop through the coil.

NOTICE: 

▶ If the cold water main is isolated internally or

externally for either emergency or maintenance
reasons, precautions should be taken to prevent
damage to the cylinder. The hot water isolation valve
located at the cylinder outlet should be closed off or
the cylinder should be drained down as per the
recommended procedure stated within this manual.

CAUTION: 

Damage through excess pressure.

▶ Never restrict the outlets of any safety valves.

Due to the possibility of heat losses, DHW secondary 
circulation is only recommended in conjunction with a 
DHW secondary circulation pump that is time or 
temperature-controlled. The circulation circuit must be 
properly insulated.

To ensure safe DHW outlet temperatures thermostatic 
mixing valves may be required.  Guidance must be taken 
from current regulations.

Summary of Contents for Greenstore TC Cylinder 150 litre

Page 1: ...Installation and maintenance instructions Twin Coil Indirect Unvented Hot Water Cylinder Greenstore TC Cylinder Series 6 720 645 525 00 1O 150 180 210 250 300 litre 6 720 805 339 2014 09 UK...

Page 2: ...appliance 13 3 7 2 Connection of the primary appliance or solar system 13 3 7 3 Connection on the water side 13 3 7 4 DHW secondary circulation 13 3 7 5 DHW expansion vessel 14 3 7 6 Installing the d...

Page 3: ...st install commission and maintain this equipment Only use the cylinder for heating domestic hot water Function Observe these installation and maintenance instructions to ensure correct operation Neve...

Page 4: ...nput reduces the cycling of the heating appliance and reduces the cylinder heat up time 2 2 Intended use Only use the cylinder for heating domestic hot water Any other application will be considered i...

Page 5: ...ling Incaseswherethewaterhardnessisveryhigh over450 ppm a water softener must be used to protect the cylinder against rapid development of scale Corrosion protection Any water softener shall be instal...

Page 6: ...10 Cylinder flow return primary appliance solar 22 mm Fig 3 Physical and connection dimensions AQU 24 3W 6 1 2 2 3 4 5 7 7 8 9 10 10 J 45 35 25 45 AQU 25 3W I B F G H E C D A 15 Cylinder Part number...

Page 7: ...Product details 6 720 805 339 2014 09 7 clearance dimensions Fig 4 Recommended minimum wall clearances all dimensions in mm 80 6 720 645 525 06 1O 50 50 50 180...

Page 8: ...9 3 9 Heat exchanger surface m2 0 657 0 657 0 845 0 845 0 845 Maximum heating water temperature C 120 120 120 120 120 Maximum operating pressure inside the upper indirect coil bar 6 6 6 6 6 Heat exch...

Page 9: ...re of 55 45 frost protection down toapproximately 30 C thepressuredropisapproximately1 3times the value for tap water Fig 5 TC 150 and TC 180 p Pressure drop V Heating water volume Fig 6 TC 210 TC 250...

Page 10: ...or human consumption Installation BS EN 806 5 2012 Specifications for installations inside buildings conveying water for human consumption Operation and maintenance BS 8558 2011 Guide to the design in...

Page 11: ...ary heat source SP Solar circuit pump optional accessory SV1 Temperature and Pressure relief valve SV2 Expansion relief anti vac valve G3 kit supplied SWC Terminal box S solar Twin coil cylinder TB So...

Page 12: ...in the lower section of the cylinder 6 720 645 525 05 1O 2 1 3 Solar thermal system yes yes no no System type S plan or Y plan with internal three way valve S plan or Y plan with internal three way v...

Page 13: ...ockattimeofcommissioning the unit an air vent may be required The coil must be able to be drained via a suitable valve 3 7 3 Connection on the water side Install the cold water inlet control group as...

Page 14: ...etydeviceunlessitstotalequivalenthydraulicresistanceexceeds that of a straight pipe 9 m long i e discharge pipes between 9 m and 18 m equivalent resistance length should be at least two sizes larger t...

Page 15: ...herefore calculate the next largest size Maximum resistance allowed for a straight length of 28 mm copper discharge pipe D2 from a G1 2 temperature relief valve is 18 m Subtract the resistance for 4 N...

Page 16: ...diagrams reference must be made to the appropriate manufacturers installation instructions for the products installed along side this unit Products must be wired to meet all current regulations with...

Page 17: ...MUST incorporate a gravity break check valve G3 protection from excessive solar input Additional wiring for solar pump stations without a gravity break check valve A solar high limit thermostat will i...

Page 18: ...g 15 Greenstar i System Compact wiring example ST10 DIVERTER VALVE MOTOR PLUG CYLINDER TEMPERATURE SENSOR SUPPLIED IN DIVERTER KIT F1 F3 F2 ST10 ST6 LEAVE LINK Greenstar CDi Classic System boiler ONLY...

Page 19: ...ofthe immersion heater to complete the wiring Fig 16 Wiring diagram E Earth Green Yellow N Neutral Blue L Live Brown Fig 17 Rigid cable end preparation E Earth Green Yellow N Neutral Blue L Live Brown...

Page 20: ...solar controller Whenthereisariskoffrostandthecylinderistakenoutofuse drain the cylinder completely including its lower section 5 2 Draining the cylinder To drain either the domestic water system or t...

Page 21: ...ng or repair Vent the heating solar and DHW sides 8 Spare parts list 9 The Guarantee The Greenstore stainless steel cylinder carries a fully transferable 25 year guarantee against faulty material or m...

Page 22: ...pressure relief valve and expansion valve been tted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all...

Page 23: ...er Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone...

Page 24: ...59 Worcester Bosch Group is a brand name of Bosch Thermotechnology Ltd worcester bosch co uk 6 720 805 339 WORCESTER BOSCH GROUP TECHNICAL SUPPORT 0330 123 3366 APPOINTMENTS 0330 123 9339 SPARES 0330...

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