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FORM: PPS SERIES OWNERS MNUL 
REV: 05-31-2012 
APPR BY: MF  

40 

Cleaning and Inspection 

 

Periodic cleaning and inspection of your WOODWAY treadmill will help to lengthen the 
life while helping to keep it looking like new. With this preventative maintenance it will be 
easier to spot problems that might not otherwise be found.  
 
Below is a guideline of our recommended cleaning and maintenance intervals. If your 
treadmill is located in a dirty environment or under heavy-duty use, cleaning and 
inspection should be implemented more often. 
 
Do not use abrasive brushes or cleaners, as they may scratch the paint and plastic 
surfaces. Do not soak any surface; the sensitive electronics may be harmed.

 

 

CAUTION:

 

Turn off treadmill and disconnect power cord before cleaning. 

 

ATTENTION:

 Coupez le tapis roulant et débrancher le cordon d'alimentation avant 

de nettoyer. 
 
Weekly: 

  Clean handrail, front display panel & cosmetic covers. 

  Inspect power cord. 

  Check overall condition of the treadmill. 

  Move, and vacuum underneath the treadmill. 

 

Every Six (6) Months: 

  Vacuum inside the treadmill (unplug and remove cosmetic covers.) 

  Inspect all nuts and bolts. Tighten any that are loose. 

  Clean running surface. 

  Spray running surface with anti-static spray. 

  Check drive belt 

– replace if shredding or teeth are missing. 

 

Yearly: 

  Grease front and rear roller bearings. 

  Change motor brushes every 20,000 miles 

  With high-use applications change every 1 year 

 

Seasonally:

 

  In autumn & winter remember that the dry climate in many regions of the country 

will cause a greater static discharge to occur when the treadmill is used. Be sure 
to spray the running surface with a staticide spray regularly to prevent static 
shock to the treadmill users and to prevent interference with the treadmill’s 
electronic systems. 

Summary of Contents for PPS 43

Page 1: ...eries Treadmill Ergometer Class IIa device per directive 93 42EEC Class A high accuracy class per EN957 1 2005 Class S commercial use class per EN957 1 2005 In Conformity with the following standards...

Page 2: ...PS 43 PPS 55 PPS 70 WOODWAY USA Waukesha WI 53186 PHONE 262 548 6235 FAX 262 548 6239 www WOODWAY com email info WOODWAY com European Rep WOODWAY GmbH Steinackerstr 20 D 79576 Weil am Rhein PHONE 49 0...

Page 3: ...__________________________ ADDRESS __________________________________________________________ __________________________________________________________ PHONE NUMBER __________________________________...

Page 4: ...MONITOR 31 DESCRIPTION OF TREADMILL CONTROLS 34 SAFETY FEATURES 37 LIFTING SYSTEM INCLINE 38 CHAPTER 4 PREVENTATIVE MAINTENANCE 39 CLEANING AND INSPECTION 40 LUBRICATION 41 ADJUSTMENTS AND CALIBRATIO...

Page 5: ...GmbH was founded in Weil am Rhein Germany The name WOODWAY is derived from the German Waldweg Wald Wood and Weg Way the feel of running on a soft pine needle covered path in the forest In 1983 a manuf...

Page 6: ...FORM PPS SERIES OWNERS MNUL REV 05 31 2012 APPR BY MF 6 GETTING STARTED IMPORTANT SAFETY INSTRUCTIONS TECHNICAL DATA THINGS TO CONSIDER Chapter 1...

Page 7: ...of fitness equipment basic precautions must be followed Familiarize yourself with all warnings instructions and procedures concerning proper care and maintenance of a WOODWAY treadmill Instructions ar...

Page 8: ...igarettes or experience any other chronic disease or physical impairments Pregnant women should consult their physician before beginning an exercise program If you experience dizziness chest pains nau...

Page 9: ...n article of clothing while exercising This is for your safety in case an emergency arises WOODWAY treadmills are built to handle runners weighing up to 800 pounds at speeds between 0 4 MPH and 550 po...

Page 10: ...stop it and disconnect it from the mains To do so switch all control elements to STOP or OFF and then pull the plug out of the socket This procedure is always necessary when the treadmill is at a sta...

Page 11: ...tric current thus reducing the risk of electric shocks The unit is equipped with a mains cable with earthed plug The plug must be connected to a suitable correctly fitted and earthed mains socket DANG...

Page 12: ...t tourner l cran pour fonctionner sur tapis roulant Position O Lorsque l interrupteur est en position O du tapis roulant est d sactiv et que la ceinture est libre de se d placer Woodway formation tech...

Page 13: ...ire fonctionner les tapis roulants lectriques dans des endroits humides ou mouill s Ne pas faire fonctionner l metteur moniteur de fr quence cardiaque en conjonction avec un stimulateur cardiaque lect...

Page 14: ...ou une r paration Il est pr f rable que les m caniciens ont compl t avec succ s notre usine l cole de service autoris ou l quivalent Les fusibles ne peuvent tre remplac s par des fusibles de la m me p...

Page 15: ...tre s curit en cas d urgence Tapis de course Woodway sont construites pour g rer les coureurs pesant jusqu 800 livres des vitesses comprises entre 0 4 km h et 550 livres une vitesse allant jusqu 18 mp...

Page 16: ...machine l arr ter et le d brancher du r seau lectrique Pour ce faire passer tous les l ments de contr le pour arr ter ou OFF puis retirez la fiche de la prise Cette proc dure est toujours n cessaire q...

Page 17: ...ainsi le risque de chocs lectriques L unit est quip e d un c ble d alimentation avec prise de terre La fiche doit tre connect e un convenable prise de courant correctement mis en place et mise la ter...

Page 18: ...ical Data Mains connection 230 V AC 16 A 50 60 Hz Motor DC with tachometer 1 kW Drive threaded rod and pinion Resolution 0 1 Lifting motor DC motor 150 W Mains cable 2 5 m 2 pole CEE 7 7 earthed safet...

Page 19: ...ve a heart rate monitor you can find your pulse by placing your fingers on the underside of your wrist or either side of your throat While looking at the second hand on your watch count how many heart...

Page 20: ...sistency and duration of exercise not intensity Fitness experts recommend that you start by exercising three to four days a week within your target heart rate for at least 20 minutes per session Your...

Page 21: ...FORM PPS SERIES OWNERS MNUL REV 05 31 2012 APPR BY MF 21 TREADMILL INSTALLATION ERECTION SITE TRANSPORT STORAGE AND DISPOSAL POWER CONSUMPTION SOCKET Chapter 2...

Page 22: ...s prevents carpet from being caught up in the treadmill and also reduces wear on the carpet surface Transport StorageandDisposal DELIVERY The treadmill is heavy and can cause injury if lifted incorrec...

Page 23: ...ly earthed and adequately fused mains socket preferably a dedicated socket that is not used by any other electrical appliances If an extension lead has to be used it must have the following properties...

Page 24: ...S OWNERS MNUL REV 05 31 2012 APPR BY MF 24 TREADMILL DESCRIPTION PPS SERIES DETAILS TREADMILL COMPONENTS OPERATING THE TREADMILL DATA MONITOR DESCRIPTION OF CONTROLS SAFETY FEATURES LIFTING SYSTEM INC...

Page 25: ...ness L x W 17 x68 173x43cm 22 x68 173x55cm 27 x68 173x70cm Overall Dimensions L x W x H 72 x34 x52 183x86x132cm 72 x38 x52 183x97x132cm 72 x47 x52 183x119x132cm Speed infinitely variable 0 12 5mph 0 1...

Page 26: ...FORM PPS SERIES OWNERS MNUL REV 05 31 2012 APPR BY MF 26 PPS Med 43 PPS Med 55 PPS Med 70...

Page 27: ...re hardness L x W 17 x68 173x43cm 22 x68 173x55cm 27 x68 173x70cm Overall Dimensions L x W x H 72 x34 x52 183x86x132cm 72 x38 x52 183x97x132cm 72 x47 x52 183x119x132cm Speed infinitely variable 12 5mp...

Page 28: ...FORM PPS SERIES OWNERS MNUL REV 05 31 2012 APPR BY MF 28 PPS Bari Mill 43 PPS Bari Mill 55 PPS Bari Mill 70...

Page 29: ...OUNDING RELIABILITY CAN ONLY BE ACHIEVED WHEN THIS EQUIPMENT IS CONNECTED TO AN EARTH GROUNDED RECEPTACLE MARKED HOSPITAL GRADE Warning Disconnect from supply circuit before opening Attention D branch...

Page 30: ...ssential contribution to reducing wear and friction The two lateral continuous belts have several key functions they hold the slats together transfer output to and from the motor to the runner and red...

Page 31: ...he data monitor described here indicates the current parameters of the treadmill The device has 4 multi digit displays to indicate the current exercise parameters as well as several LEDs to indicate t...

Page 32: ...ludes minutes and seconds that have elapsed since the treadmill was started The two values are separated by two dots which flash to indicate seconds The display changes over to hours and minutes when...

Page 33: ...of speed The second key underneath changes the running direction of the belt The treadmill will only react to the depression of this key if the LED indicates that the changeover facility is active fo...

Page 34: ...various protocols The control assumes the following basic functions Measurement and control of speed and incline Measurement of time distance and pulse Interpretation of control activities with safet...

Page 35: ...manual mode to reach the RUN manual mode This is the prerequisite for accepting speed setting commands The treadmill knows four different possibilities for changing the speed with separate allocated a...

Page 36: ...9600 Bd 8 Bit no parity 1 Stopbit On the software side the interface is provided with a buffer of 256 bytes for both transmitting and receiving Transmission and reception take place interrupt controll...

Page 37: ...hroom shaped is mounted beside the right handrail and is to be used in an emergency Pressing the emergency stop switch will interrupt the 230 V mains supply and initiate an emergency stop You can rele...

Page 38: ...mill by means of the threaded spindle are fitted with rubber feet and absorb a large proportion of the weight of the treadmill and the body weight of the running during an incline run The feedback sys...

Page 39: ...FORM PPS SERIES OWNERS MNUL REV 05 31 2012 APPR BY MF 39 PREVENTATIVE MAINTENANCE CLEANING AND INSPECTION LUBRICATION ADJUSTMENTS AND CALIBRATION Chapter 4...

Page 40: ...pis roulant et d brancher le cordon d alimentation avant de nettoyer Weekly Clean handrail front display panel cosmetic covers Inspect power cord Check overall condition of the treadmill Move and vacu...

Page 41: ...n a very dusty environment system will need to be checked If needed apply a small amount of grease on chains and incline drive racks Note Use a minimal amount of lubrication to prevent excess dirt and...

Page 42: ...BY MF 42 REPLACING PARTS OUTER COVERING MANUAL DISPLAY DRIVE MOTOR AND PULLEY DRIVE BELT HANDRAIL RUNNING MAT INDIVIDUAL SLATS BEARING GUIDE BELT ROLLER GUIDES AND TRACK ROLLERS FRONT AND REAR DEFLECT...

Page 43: ...be loosened again and the covers moved away from the mat ManualDisplay Required tools cross recess wrench 10 mm 10 mm ring forked wrench Removal 1 Unscrew the fastening screws on the back of the plast...

Page 44: ...t under the bearing support with the teeth UPWARDS Replacement 1 Install the inner bearing block Remove the outer bearing block and pull the drive belt out from the under the block Then position the d...

Page 45: ...s and remove the side covering Turn the mat until the defect slat is at the front underneath the appliance The screws are most easily accessible in this position 2 Remove the two screws and plates on...

Page 46: ...val Tighten the screws to approx 54 foot pounds screw the studs tight BeltRollerGuideandTrackRollers Required tools 13 socket wrench element and wrench with 3 extension 13 ring fork wrench Removal 1 D...

Page 47: ...end switch unit and then replace the side covering panels InclineMotor Required tools 10 mm socket wrench element or wrench Removal 1 Remove the side panels 2 Loosen the motor cable and disconnect fro...

Page 48: ...FORM PPS SERIES OWNERS MNUL REV 05 31 2012 APPR BY MF 48 WARRANTY INFORMATION Chapter 6...

Page 49: ...or accessories or if there is a failure to provide maintenance as outlined in the Owner s Manual WOODWAY GIVES NO OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED THE WARRANTY OF FITNESS FOR A PARTICULAR...

Page 50: ...FORM PPS SERIES OWNERS MNUL REV 05 31 2012 APPR BY MF 50 WRAP UP TROUBLESHOOTING PREVENTATIVE MAINTENANCE LOG NUMBERS TO KNOW Chapter 7...

Page 51: ...piece of equipment radio fan etc Check main fuse or circuit breaker move to another outlet Is the treadmill plugged in Is the safety magnet installed or positioned correctly Try to reposition Check al...

Page 52: ...ssible causes Noisy bearing s Try greasing or replacing the bearing Drive belt rubbing against the drive pulley try greasing the edge of the drive belt with a little all purpose grease Running belt ru...

Page 53: ...FORM PPS SERIES OWNERS MNUL REV 05 31 2012 APPR BY MF 53 PreventativeMaintenanceLog DATE MAINTENANCE PERFORMED BY RESULT...

Page 54: ...w Your Treadmill Serial s Model Model Model Model Model Model Model Model Model Model The serial number can be found on the back of the treadmill s display board housing also on the front left section...

Page 55: ...FORM PPS SERIES OWNERS MNUL REV 05 31 2012 APPR BY MF 55 966 3929 800 WOODWAY...

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