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Wittenstein Alpha Advanced TP+ 004, Operating Manual

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Wittenstein Alpha Advanced TP+ 004 Operating Manual Download Page 55

TP

+

 ATEX

Revision: 04

2022-D020259

Revision history

Revision

Date

Comment

Chapter

01

07.05.2009

New version

All

02

26.11.2010

Technical Data; 
Layout Wittenstein

All

03

23.03.2016

2014/34/EU

2.1, 2.4, 2.7, 3.1, 3.2, 
3.4.1, 9.1, 9.5, 9.6

04

13.11.2019

EN ISO 80079

All

Summary of Contents for Advanced TP+ 004

Page 1: ...2022 D020259 Revision 04 alpha Advanced Line TP ATEX Operating Manual...

Page 2: ...rance WITTENSTEIN sarl info wittenstein fr 33 134 17 90 95 Great Britain WITTENSTEIN Ltd sales uk wittenstein co uk 44 1782 286 427 Italia WITTENSTEIN S P A info wittenstein it 39 02 241357 1 sales wi...

Page 3: ...ly explosive gas atmospheres 10 3 3 Ordering code 11 3 4 Ex model 11 3 5 Dimensions and performance data 11 3 6 Dimensioning 12 3 6 1 Inspection 12 3 7 Information about the lubricant 12 4 Transport a...

Page 4: ...ons for mounting with through holes 28 10 3Specifications for mounting to the output side 28 10 4Specifications for startup and operation 29 10 4 1Impermissible operating conditions 29 10 5Tightening...

Page 5: ...nd the machine about the safety and warning notices to avoid injuries The original instructions were prepared in German all other language versions are translations of these instructions 1 1 Informati...

Page 6: ...tion to the safety related information in this manual also observe any legal and otherwise applicable rules and regulations particularly for accident prevention e g personal safety equipment and envir...

Page 7: ...e into account the washer for the screw calculation joint additional compression set surface pressure under screw head and under washer The gearbox can be used in the potentially explosive atmospheres...

Page 8: ...and check all screw connections for which a tightening torque has been specified Solvents and lubricants are flammable can cause skin irritation and can pollute soil and water In case of fire Do not s...

Page 9: ...g regulations according to maintenance plan Mechanically caused sparks Overload on shafts moving parts and connection elements Reduce torques and external loads compared to standard gearboxes Limit th...

Page 10: ...Entanglement Environmental protection Information Explosion This signal word indicates an imminent danger that will cause serious injuries or even death This signal word indicates a potential hazard...

Page 11: ...ssary a bushing The gearbox can be optionally equipped with a coupling for linear length compensation The gearbox can be used in the potentially explosive atmospheres defined in Chapter 3 4 Ex model 3...

Page 12: ...ment category Ex h non electrical M Equipment group II flammable materials gases vapors Subgroup C a typical gas is hydrogen N Temperature class T3 Max surface temperature 200 C O Equipment protection...

Page 13: ...oup II zone 2 The gearbox can be operated in a gas atmosphere in temperature class T3 Observe the instructions on the name plate and the appendix on the written certificate of conformity The gearbox i...

Page 14: ...dimensioning chapter of the general catalog or contact WITTENSTEIN alpha GmbH During dimensioning note the reduced performance data in Chapter 10 6 Technical specifications Our Customer Service depart...

Page 15: ...use of hoisting equipment 4 3 Storage Store the gearbox in horizontal position and dry surroundings at a temperature of 0 C to 40 C in the original packaging Store the gearbox for a maximum of 2 year...

Page 16: ...der to achieve the proper friction values of the screw connections In addition check the fitting surfaces for damage and impurities Pressurized air can damage the gearbox seals Do not use pressurized...

Page 17: ...ring between adapter plate and motor for gearboxes in Hygienic Design to avoid leaks In addition WITTENSTEIN alpha GmbH offers a suitable sealing plate The tightening torque value TA of the clamping...

Page 18: ...ews F Fasten the motor D onto the adapter plate B with the four screws Evenly tighten the screws crosswise with increasing torque If the gearbox is a single stage gearbox MF1 coat the clamping bolt H...

Page 19: ...de installation M on a machine you will find more information in the separate manual Reverse centering device for motor side installation doc no 2022 D063062 The manual will be provided by our Sales C...

Page 20: ...in Chapter 10 3 Specifications for mounting to the output side Slide the washers onto the fastening screws Fasten the gearbox to the machine with the fastening screws through the slotted holes M Opti...

Page 21: ...se only shrink discs provided by WITTENSTEIN alpha GmbH for the gearbox also refer to the Shrink Disc manual doc no 2022 D063039 Avoid lateral forces or bending torques acting on the blind hollow shaf...

Page 22: ...ment 6 1 Note the following during startup Operating the gearbox in areas for which it is not approved can lead to explosions that may cause serious injuries and even death Ensure that the gearbox is...

Page 23: ...o points on the gear housing on near the drive and one near the output see also Chapter 3 1 Overview of gearbox components Consult with our Customer Service department if the maximum permissible housi...

Page 24: ...g torques of the clamping bolt Check the gearbox for unusual running noises and vibrations during operation For special information on maintenance related issues contact our Customer Service departmen...

Page 25: ...f the output bearing has been reached see Chapter 3 6 Dimensioning or Cymex design At the latest after a total of 20 000 operating hours Alternatively the gearbox can be checked by WITTENSTEIN alpha G...

Page 26: ...haft hollow shaft interface flange hollow shaft Flange With mounted output pinion For details on how to remove the components of slip on shaft hollow shaft hollow shaft interface refer to the instruct...

Page 27: ...nst damage Designation H1 Clamping bolt eccentrical H2 Clamping bolt centrical I Clamping ring J Bushing K Keyed motor shaft L Motor shaft with shaft key L1 Shaft key Tbl 11 Arrangement of motor shaft...

Page 28: ...ing Increased noises during operation increased vibrations Distortion in motor mounting misalignment Consult our Customer Service department Damaged bearings Damaged gear teeth Loss of lubricant Exces...

Page 29: ...oss flats mm Tightening torque Nm Coaxial Angle Coupling K 2 Clamping hub socket S 2 8 Z 2 5 2 9 A 2 5 2 11 B 3 4 1 4 1 14 C 4 9 5 8 5 9 5 16 D 5 14 14 19 E 5 14 14 14 24 G 6 35 35 35 28 3 H 5 14 28 4...

Page 30: ...109 8 x 5 5 M5 12 9 9 025 135 8 x 5 5 M5 12 9 9 050 168 12 x 6 6 M6 12 9 15 4 110 233 12 x 9 M8 12 9 37 5 Ordering code TP xxxx xAx xxxxx xxx xx HIGH TORQUE Gearbox size TP Hole circle mm Quantity x d...

Page 31: ...in output flange TP Maximum permitted axial forces Mounting by pressing or shrink fitting is not intended for this product type Tbl 17 Specifications for mounting to the output side Ambient temperatur...

Page 32: ...6 M8 M10 M12 M14 M16 M18 M20 M22 M24 8 8 8 1 15 2 64 5 2 9 0 21 5 42 5 73 5 118 180 258 362 495 625 10 9 10 1 68 3 88 7 6 13 2 32 0 62 5 108 173 264 368 520 700 890 12 9 12 1 97 4 55 9 0 15 4 37 5 73...

Page 33: ...0 09 14 0 25 0 21 0 18 0 18 0 17 19 0 57 0 54 0 51 0 51 0 49 a No load running torques diminish during operation b Refers to the center of the output shaft or flange Tbl 20 TP 004 1 stage Technical d...

Page 34: ...g noise LPA dB A For n1 3000 min 1 w o load 54 Max permissible housing temperature C 80 Ambient temperature C see Chapter 10 4 Specifications for startup and operation Lubrication High performance lub...

Page 35: ...00 Max input speed n1Max min 1 4800 4800 4800 4800 4800 4800 4800 Average no load running torque T012 Nm For n1 3000 min 1 and gearbox temperature 20 C a 0 18 0 17 0 16 0 17 0 17 0 15 0 16 Max backlas...

Page 36: ...114 84 84 Nominal output torque T2N Nm At n1N 53 53 53 42 42 Emergency stop torque T2Not Nm 1000 times possible during the service life of the gearbox 14 128 160 200 155 190 19 185 200 200 155 190 24...

Page 37: ...use in potentially explosive atmospheres Technical data for TP 010 2 stage i 16 35 Clam ping hub mm Ratio i 16 20 21 25 28 31 32 35 Max acceleration torque T2B Nm max 1000 cycles per hour 114 114 80 1...

Page 38: ...hapter 10 4 Specifications for startup and operation Lubrication High performance lubricating grease based on mineral oil Direction of rotation In and output same direction Mass moment of inertia J1 k...

Page 39: ...x min 1 4800 4800 4800 4800 4800 4800 4800 Average no load running torque T012 Nm For n1 3000 min 1 and gearbox temperature 20 C a 0 32 0 32 0 23 0 32 0 24 0 24 0 25 Max backlash jt arcmin Standard 3...

Page 40: ...28 38 280 304 264 212 212 Nominal output torque T2N Nm At n1N 119 119 119 84 84 Emergency stop torque T2Not Nm 1000 times possible during the service life of the gearbox 19 185 232 324 320 350 24 28...

Page 41: ...Refers to the center of the output shaft or flange Tbl 26 TP 025 1 stage Technical data for use in potentially explosive atmospheres Technical data for TP 025 2 stage i 16 35 Clam ping hub mm Ratio i...

Page 42: ...perature C 80 Ambient temperature C see Chapter 10 4 Specifications for startup and operation Lubrication High performance lubricating grease based on mineral oil Direction of rotation In and output s...

Page 43: ...n1Max min 1 4800 4800 4800 4800 4800 4800 4800 Average no load running torque T012 Nm For n1 3000 min 1 and gearbox temperature 20 C a 0 59 0 50 0 48 0 50 0 42 0 48 0 38 Max backlash jt arcmin Standar...

Page 44: ...r hour 560 560 560 432 432 Nominal output torque T2N Nm At n1N 259 259 259 168 168 Emergency stop torque T2Not Nm 1000 times possible during the service life of the gearbox 24 605 756 900 550 700 32 3...

Page 45: ...flange Tbl 29 TP 050 1 stage Technical data for use in potentially explosive atmospheres Technical data for TP 050 2 stage i 16 35 Clam ping hub mm Ratio i 16 20 21 25 28 31 32 35 Max acceleration tor...

Page 46: ...permissible housing temperature C 80 Ambient temperature C see Chapter 10 4 Specifications for startup and operation Lubrication High performance lubricating grease based on mineral oil Direction of...

Page 47: ...4000 4000 4000 4000 4000 4000 38 3830 3830 3830 3830 3830 3830 3830 Average no load running torque T012 Nm For n1 3000 min 1 and gearbox temperature 20 C a 1 5 1 2 1 0 1 2 1 1 0 96 0 88 Max backlash...

Page 48: ...1280 1280 1120 1120 Nominal output torque T2N Nm At n1N 490 525 525 525 525 Emergency stop torque T2Not Nm 1000 times possible during the service life of the gearbox 2300 2300 2300 1800 2300 Permissi...

Page 49: ...Technical data for TP 110 MF 2 stage i 16 35 Clam ping hub mm Ratio i 16 20 21 25 28 31 32 35 Max acceleration torque T2B Nm max 1000 cycles per hour 1280 1280 1120 1280 1280 1280 1280 1280 Nominal o...

Page 50: ...operation Lubrication High performance lubricating grease based on mineral oil Direction of rotation In and output same direction Mass moment of inertia J1 kgcm2 Refers to the drive 24 8 51 8 21 8 98...

Page 51: ...put speed n1Max min 1 3200 3200 3200 3200 3200 3200 3200 Average no load running torque T012 Nm For n1 3000 min 1 and gearbox temperature 20 C a 3 0 2 5 2 1 2 5 2 0 1 8 1 8 Max backlash jt arcmin Stan...

Page 52: ...es per hour 2080 Nominal output torque T2N Nm At n1N 1225 Emergency stop torque T2Not Nm 1000 times possible during the service life of the gearbox 3900 Permissible average input speed n1N min 1 With...

Page 53: ...utput same direction Mass moment of inertia J1 kgcm2 Refers to the drive Bore diameter of the clamping hub 19 mm 9 5 a No load running torques diminish during operation b Refers to the center of the o...

Page 54: ...Appendix TP ATEX en 52 2022 D020259 Revision 04 10 7 Declaration of Conformity...

Page 55: ...0259 Revision history Revision Date Comment Chapter 01 07 05 2009 New version All 02 26 11 2010 Technical Data Layout Wittenstein All 03 23 03 2016 2014 34 EU 2 1 2 4 2 7 3 1 3 2 3 4 1 9 1 9 5 9 6 04...

Page 56: ...XXXXXXXX 2022 D020259 Revision 04 WITTENSTEIN alpha GmbH Walter Wittenstein Stra e 1 97999 Igersheim Germany Tel 49 7931 493 0 info wittenstein de WITTENSTEIN one with the future www wittenstein alpha...

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