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Installation

ProCam 1500 SFI Manual

4

Ch 2

1095900

TRANSFORMER

USE

CAUTION

POWER

TB104

VOLTAGE

SELECTOR

S102

INPUT CHECK SWITCH

S101

POWER

INPUT CHK.

T-STOP

E-STOP

SPEED SELECT.

J101

LED

BLOCK

COMMUNICATIONS

TB103

CAM OUTPUT

TB102

RESOLVER

TB105

MASTER/SLAVE

JUMPER

J102

RAM

FIRMWARE

TB101

U105

U104

SP-1

POSITION SENSOR

REMOTE RESET

SP-2

INPUT CHECK

DIAG.

PACNET

Figure 2-1. Location of components on ProCam 1500 processor board

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Summary of Contents for ProCam SFI

Page 1: ...d Interface 1095900 Rev A5 September 2010 Tech Support Hotline 800 586 8324 8 5 EST www wintriss com Wintriss Controls Group LLC 100 Discovery Way Unit 110 Acton MA 01720 USA Phone 800 586 8324 Fax 978 263 2048 PRINTED IN USA DA45965 ...

Page 2: ...of the ProCam 1500 SFI User Manual Revision A5 of the ProCam 1500 SFI User Manual covers all SFI configurations Here are the changes for Revision 1 4 Location of components figure changed to show only the important components ...

Page 3: ...e returning We ask that you either fax us a PO for that amount or enclose the PO with the returned item This will enable us to ship the item back to you as soon as the repair has been completed If the item cannot be repaired or there are additional charges you will be contacted for approval Please be sure to carefully pack all returned items and ship to our Acton MA location Expedited Repair Progr...

Page 4: ...Interface SFI 2 How SFI works 2 Chapter 2 Installation 3 Installing SFI firmware 3 Wiring Connections 5 Chapter 3 Using the SFI menus 9 About Tool numbers 9 The Initialization mode 9 Feed Parameters 10 Change Groups 11 Check Setup 12 Security access 13 Locking Adjust feed 13 Program mode 14 Feed settings 15 Feed Advisor 17 Load by tool number 19 Run mode 19 Troubleshooting 20 Index 21 ...

Page 5: ...stallation is basically the same for all servo feeds There is one set of instructions for installing all servo feeds However specific wiring connections and any other differences will be noted in the instructions wherever they apply Follow the steps in Chapter 2 to install SFI This manual explains how to use SFI in all three ProCam 1500 operating modes Initialization Program and Run Some of the me...

Page 6: ...nt which has been subjected to improper installation misuse misapplication negligence accident or unauthorized modification The provisions of this warranty do not extend the original warranty of any product which has either been repaired or replaced by Wintriss Controls No other warranty is expressed or implied Wintriss accepts no liability for damages including any anticipated or lost profits inc...

Page 7: ...Table of Contents ProCam 1500 SFI Manual iv TOC 1095900 ...

Page 8: ...onnect the unit to your servo feed using a cable that plugs into your servo feed s RS 232 port See Chapter 2 for installation instructions To set your servo feed through ProCam 1500 you simply use the menus on the ProCam 1500 screen You will see a new selection on the ProCam 1500 programming menu when you install the interface The new item is SET FEED When you select SET FEED using the ProCam 1500...

Page 9: ... will present all the possible options available in SFI but the available options for your SFI may be different Keep this in mind as you proceed How SFI works You do not need to know any of the following information but here is a little background about how your SFI works Your ProCam 1500 Servo Feed Interface SFI is actually an RS 232 interface The RS 232 interface does not just consist of cables ...

Page 10: ...of order 20 foot 2 conductor shielded cable with a large DB25 connector attached on one end 10 pin phoenix connector Follow these steps to install the components WARNING ELECTRICAL HAZARD Dangerous voltages are present Verify that the power to ProCam 1500 and to your feed have been turned OFF before servicing any components Servicing must be performed by qualified personnel Installing SFI firmware...

Page 11: ...UT CHECK SWITCH S101 POWER INPUT CHK T STOP E STOP SPEED SELECT J101 LED BLOCK COMMUNICATIONS TB103 CAM OUTPUT TB102 RESOLVER TB105 MASTER SLAVE JUMPER J102 RAM FIRMWARE TB101 U105 U104 SP 1 POSITION SENSOR REMOTE RESET SP 2 INPUT CHECK DIAG PACNET Figure 2 1 Location of components on ProCam 1500 processor board ...

Page 12: ...ntly flex the top of the chip towards you Turn the chip over so that the other row of pins is now on the desk pointing towards you Flex it again thus bending the other row of pins towards each other Pins should be parallel C Try plugging the chip into the socket again as in step 7 If necessary repeat Steps 8A and 8B 9 Make sure that the notch in the chip is at the bottom and that all of the pins a...

Page 13: ...insulation back 1 4 on each wire 7 You will be connecting the two wires with shield to the 10 pin phœnix connector which you will attach to terminal TB103 on the ProCam 1500 processor board The wiring connection will depend upon your feed model Refer to Figure 2 3 and the tables at Table 2 1 for your feed s RS 232 configuration 8 To connect a wire loosen the screws that correspond to the terminal ...

Page 14: ...stalled your firmware Review Installing SFI firmware earlier in this chapter If the unit is still malfunctioning and you cannot find the reason for the problem call Data Instruments technical advisors for assistance 10 9 8 7 6 5 4 3 2 1 CLK CLK DATA DATA GND TXD OUT RS232 RXD RXD TXD TXD 1 2 3 4 5 6 7 TXD GND RXD SHIELD 2 3 7 brown shield white Remove jumper at brown wire J2 DB 25 keypad display b...

Page 15: ... OF CONNECTOR requires male DB25 connector requires female DB25 connector requires male DB25 connector CLM IDS CLM SOT2 CWP Servo Dial II COE BG2 COE CPEC Unico Dynamic ServoFeed Waddington MiniFeed FEED CONTROLLER RS232 PORT ProCam 1500 TB103 NOTE Unico plugs into COMM B Table 2 1C Wiring connections for Vamco feed controller 3 Black 2 Red 5 White Ground requires female DB9 connector Vamco Wire d...

Page 16: ...ers may not allow you to adjust parameters while the press is running Programming choices may be different as well In this manual we will present all the possible options available in SFI but the available options for your SFI may be different Keep this in mind as you proceed About Tool numbers The terms Tool or tool number will be used many times in this chapter A tool number consists of all of t...

Page 17: ... Parameters Here is the first display in Initialization mode From this display select Feed parameters Figure 3 1 INITIALIZATION MENU RESOLVER ZERO POSITION SENSOR COMMUNICATIONS SELECT CAM NAMES SECURITY ACCESS BRAKE MONITOR AUTO ADVANCE FEED PARAMETERS USE CURSOR KEYS TO SELECT ENTER TO ACCESS SWITCH TO RUN WHEN DONE Figure 3 1 Selecting Feed parameters from the Initialization menu SELECT HIGHLIG...

Page 18: ...isplay Notice that there will be actual values appearing on the screen These values are coming directly from your servo feed Select the item you want to change In our example we have chosen Jog speed high Figure 3 4 6000 000 USE LEFT RIGHT CURSORS TO SELECT DIGITS USE UP DOWN CURSORS TO CHANGE VALUES PRESS ENTER WHEN DONE RESET TO CHANGE Figure 3 4 Setting Jog Speed High As the display indicates u...

Page 19: ... CHANGE GROUP 3 DECEL RATE REG SPEED INDEX COMPLETE FOLLOWING ERROR DISTANCE FROM END 100 0000 31 41906 0 031419 6 200000 0 009999 USE CURSOR KEYS TO MAKE SELECTION PRESS ENTER TO SELECT RESET WHEN DONE IN MIN INCHES INCHES INCHES CHANGE GROUP 4 Figure 3 5 Illustrations of Change Groups 2 through 4 Remember that when you are done changing parameters on any of these displays press the RESET key to ...

Page 20: ...more time to go back to the main Initialization menu Security access You use this choice on the Initialization menu to lock out Adjust feed so that unauthorized personnel cannot perform adjust feed settings in Run mode Locking Adjust feed To prevent unauthorized personnel from unlocking adjust feed you must remove the Program Run key once ProCam is switched to Run mode This will prevent unauthoriz...

Page 21: ...ES PROGRAM AND RUN MODES PROGRAM AND RUN MODES PROGRAM AND RUN MODES PROGRAM MODE ONLY Figure 3 8 Locking out Adjust feed The feed controller can now be adjusted in the Program mode only If you do not want to make a change press RESET to go back to the Initialization menu Program mode Go into Program mode by turning the Program Run key to Run and then back to Program Next select a tool number to m...

Page 22: ...ES IN MIN FEED PARAMETERS FOR TOOL 1 Figure 3 10 Feed settings Read your servo feed manual before making settings Consult your servo feed manual for any requirements you must meet for feed length and other settings Remember ProCam 1500 does not change the way your servo feed operates or any parameters or limitations built into your servo feed Be sure you have read your servo feed manual and unders...

Page 23: ...ttings 0 000 010 USE LEFT RIGHT CURSORS TO SELECT DIGITS USE UP DOWN CURSORS TO CHANGE VALUES PRESS ENTER WHEN DONE RESET TO CANCEL ACCELERATION 0 001 155 USE LEFT RIGHT CURSORS TO SELECT DIGITS USE UP DOWN CURSORS TO CHANGE VALUES PRESS ENTER WHEN DONE RESET TO CANCEL MAX RUN SPEED Figure 3 12 Setting other feed parameters MORE ABOUT YOUR SERVO FEED SETTINGS The acceleration rate governs how fast...

Page 24: ...feed up the material and that the feed initiate angle is correctly set Here is how Feed Advisor works with the information that you provided to it Let s say your feed length is 2 252 inches Also let s say the number of degrees you have to feed in is 225 with the feed initiate ON angle set at 260 and the press speed is 150 SPM You want Feed Advisor to figure out the acceleration rate based upon the...

Page 25: ...s message THE MATERIAL WILL BE FED UP JUST AS THE FEED ARC IS COMPLETED this means that the feed will end just as the feed arc is completed This is the optimum condition If you entered values that will not allow the feed to complete before the end of the feed arc you see this message THE MATERIAL CANNOT BE FED UP IN TIME MORE TIME MUST BE ALLOWED In this case recheck your values It might just be a...

Page 26: ...ad feed sttings by tool number To load a tool number press RESET twice the first time to exit from the Feed parameters display and then again to get to the Load tool number screen Press ENTER to load or RESET to back out You will get a message like this one which confirms that you have successfully loaded the tool your tool number may be different Please Wait LOADING TOOL 1 How to load by tool num...

Page 27: ... available Notice as you press either key the value changes by 001 inch 1 1000 or less This information is directly sent to the servo feed and is immediately saved to the currently loaded tool Be sure to make a note of this change to your feed setup sheet for future reference Press the RESET key to exit from this display Troubleshooting Whenever ProCam 1500 and the feed control unit are not succes...

Page 28: ...I Initialization mode 9 10 Feed parameters 10 Security access 13 L load feed sttings 19 Locking Adjust feed 13 M Maximum run speed 16 N NEMA 12 protection 6 P phoenix connector 3 6 Program Run key 10 14 19 Program mode 14 acceleration 15 Feed Advisor 17 feed length 15 maximum run speed 15 R RS 232 interface 2 3 8 Run mode 19 S Scale Group 11 Security access 13 servo feeds ProCam can operate 1 Serv...

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