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Wincor Nixdorf CMD-V5, Service Manual

The Wincor Nixdorf CMD-V5 Service Manual is an essential resource for understanding and troubleshooting this advanced product. Easily access the comprehensive manual for free download at manualshive.com, empowering users with detailed instructions and illustrations to ensure optimal performance and maintenance.

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Contents

 

I-II

 

Cash Media Dispenser Version 5 - Service Manual 

01750214538 A 

Important safety precautions .........................................................................  2-5 
CINEO cassettes ...........................................................................................  2-6 

Overview ..................................................................................................  2-6 
CINEO cassettes concept ........................................................................  2-7 
Manipulation monitoring ...........................................................................  2-8 
Status messages of the LED ....................................................................  2-8 
Standard cassette Basic/Midrange ...........................................................  2-9 

Standard cassette Basic/Midrange opened ......................................  2-10 

Compact cassette Basic/Midrange .........................................................  2-11 

Compact cassette Basic/Midrange opened ......................................  2-12 

Standard cassette High End ...................................................................  2-13 

Standard cassette High End opened ................................................  2-14 

Compact cassette High End ...................................................................  2-15 

Compact cassette High End opened ................................................  2-16 

Reject / retract cassette ..........................................................................  2-17 
Banknote toning technique .....................................................................  2-18 

Banknote toning technique processes ..............................................  2-19 

Description of processes .............................................................  2-20 

In Branch (at the branch outlet) ..............................................  2-20 
CIT (armored transport company) ..........................................  2-20 
CIT with case (armored transport company with case) ..........  2-20 
Standard drum (Standard)......................................................  2-20 

Limiting value ...............................................................................  2-21 
Timer ...........................................................................................  2-22 

Transport timer .......................................................................  2-22 
Open safe timer ......................................................................  2-22 
Alarm timer .............................................................................  2-22 
Case timer ..............................................................................  2-23 

Modes of the banknote toning technique - High End CINEO  
cassette .............................................................................................  2-24 

OFF mode (cassette configuration = In Branch *) .......................  2-25 
OFF mode (cassette configuration = CIT, CIT with Case) ...........  2-27 
Transport mode ...........................................................................  2-28 
Open shutter mode ......................................................................  2-29 
Open safe mode ..........................................................................  2-30 
Safe mode ...................................................................................  2-31 
Trustee mode ..............................................................................  2-32 
Inking mode .................................................................................  2-33 
Service note .................................................................................  2-34 

LED display – Power supply ...................................................................  2-35 

Handling the CINEO cassettes ....................................................................  2-36 

Safety instructions ..................................................................................  2-36 
CINEO cassette ......................................................................................  2-37 

Summary of Contents for CMD-V5

Page 1: ...Service Manual Cash Media Dispenser Version 5 Self Service Systems ...

Page 2: ...questions or suggestions regarding this manual Please contact the following address giving the order number of this manual in your message Address WINCOR NIXDORF International GmbH Handbuchredaktion R D ACT 12 D 33094 Paderborn Germany Fax 49 0 52 51 693 62 09 E mail manuals hardware wincor nixdorf com ...

Page 3: ...June Edition 2013 Cash Media Dispenser Version 5 Service Manual ...

Page 4: ...arts are reserved Any violations give rise to a claim for damages All rights including rights created by patent grants or registration of a utility model or design are reserved Delivery subject to availability right of technical modifications reserved All names of hardware and software products mentioned in this manual are trade names and or trademarks of their respective manufactures This manual ...

Page 5: ...dia Dispenser Version 5 Service Manual 0 1 I Contens Abbreviations 1 Introduction 2 Cash Components 3 Sensors actuators transport paths 4 Troubleshooting 5 Removal Installation 6 Maintenance and Service 7 Appendix II Index ...

Page 6: ...0 2 Cash Media Dispenser Version 5 Service Manual 01750214538 A ...

Page 7: ...on for T SOP functions and test software 1 12 D S 1 13 Trusted computing Safe channel 1 13 TPM Simulation 1 14 Procedures 1 15 Initial start up 1 15 Complete PC replacement 1 17 Replacement of the system board motherboard 1 18 Hard disk replacement 1 18 Component replacement e g RM3 Controller 1 18 Smart card replacement 1 19 Importing the truststore 1 20 Basekey replacement 1 21 Handling the TPM ...

Page 8: ...ote toning technique 2 18 Banknote toning technique processes 2 19 Description of processes 2 20 In Branch at the branch outlet 2 20 CIT armored transport company 2 20 CIT with case armored transport company with case 2 20 Standard drum Standard 2 20 Limiting value 2 21 Timer 2 22 Transport timer 2 22 Open safe timer 2 22 Alarm timer 2 22 Case timer 2 23 Modes of the banknote toning technique High...

Page 9: ...te size 2 57 Setting the banknote width in the CINEO cassettes 2 59 Setting the banknote height in the CINEO cassettes 2 61 Description of the components 2 65 Memory chip EEPROM 2 65 CMD controller 2 66 Responsibilities and interfaces of the master controller 2 68 Responsibilities and interfaces of the collector slave controller 1 2 68 Microcontroller 2 69 Connector arrangement on the CMD controll...

Page 10: ...ate the banknote parameters and cassette filling data 2 95 Genuine money test 2 95 Sensors and electromechanical components 3 1 CMD V5 with horizontal output transport RL 3 1 CMD V5 with horizontal output transport FL 3 2 CMD V5 with vertical output transport 3 3 Meaning of abbreviations and symbols 3 4 Stacker and output transport 3 4 Components of dispensing unit and cassette 3 6 Processes in th...

Page 11: ...e cash paths 4 2 Release lever blocked 4 3 Checking the vertical transport 4 4 Checking the dispensing areas 4 5 Checking the stacker and output transport 4 6 Stacker wheel area 4 6 Single reject area 4 6 Gear tracks of the stacker and output transport 4 8 Horizontal output 4 8 Vertical output 4 8 Shutter 4 9 Removing installing the components 5 1 Pulling out pushing in the CMD V5 5 2 CMD controll...

Page 12: ...r CMD V4 V5 7 5 CMD V5 Controller 7 6 Standard cassette Basic Midrange 7 7 Compact cassette Basic Midrange 7 7 Standard cassette High End 7 8 Compact cassette High End 7 8 Reject retract cassette 7 9 Returning recycling and disposing of used units and consumables 7 11 Pin assignments 7 12 Power supply unit connector supply voltage 7 12 Safety switch 7 12 Main motor M1 7 13 Single dispensing unit 7...

Page 13: ...PROM Electrical Erasable Programmable Read Only Memory EMA Intruder alarm system EU European Union F FCK Firmware Compatibility Key FL Frontload FRU Field Repair Unit G GmbH Limited liability company I ID Identification ISO International Organization for Standardization M MA Magnet N NRZ Non return to zero O OCCT OEM Component conversion table OEM Original Equipment Manufacturer P PROM Programmabl...

Page 14: ...Abbreviations I VIII Cash Media Dispenser Version 5 Service Manual 01750214538 A ST Connector SW Switch U UPS Uninterruptible Power Supply USB Universal Serial Bus W WN Wincor Nixdorf International GmbH ...

Page 15: ...described in these instructions Symbols used in this manual Text following a dash represents an item in a list Text in quotation marks refers to other chapters or sections in this document Text following this symbol describes actions to be performed in the specified order Text following this symbol should be given special attention in order to avoid damage and injury i Text following this symbol c...

Page 16: ...ing the device from a cold to a warm environment do not operate it for at least two hours to prevent possible damage caused by condensation Only use the original packaging material to transport the device Note the warning and information labels on the device Unless otherwise stated grasp the components only by the green ledge when handling them The device is equipped with a safety tested power cab...

Page 17: ...sconnected Always keep the device s vents free from obstruction to ensure proper air circulation and to prevent malfunctions resulting from overheating Only use accessories and extension components that have been approved by us Nonobservance can result in damage to the device or violations of regulations concerning safety radio interference and ergonomical requirements Note that there are only saf...

Page 18: ...ver recharge the battery Avoid temperatures above 100 C 212 F Do not try to open the battery by force Do not allow the battery to come in contact with water or fire The battery should only be replaced with the same or an equivalent type recommended by WINCOR NIXDORF International GmbH see chapter Appendix section Consumables Dispose of used batteries in compliance with national regulations and the...

Page 19: ...ation describes inter alia how you can replace the cash out cassette and the reject retract cassette and how you can fill the cash out cassette and set the banknote size The chapter Start up is about the initialization of the CMD V5 In the following there are chapters which always describe available or optional components or which give information about them In the chapter Troubleshooting are poss...

Page 20: ... are included in the shipment They may contain more detailed information Manual release Since production began some components have been replaced for various reasons e g progress in technology cost reduction Often the hardware replacement does not result in a changed construction of the device mechanical or electrical or the functional integration In this case the new component is added to the ser...

Page 21: ...d high end HE of the new CINEO product family It is not compatible to the old CMD cash out cassettes of the CMD V4 Only the reject retract cassette is compatible to the CMD V4 but this eliminated the option to use the reject retract cassette of the CINEO product family The CMD V5 needs for the most part the same installation space as the CMD V4 A banknote toning technique can be realized via the h...

Page 22: ...MD can be customized in the respective device version to the needs of the users because of the different model versions Frontload Rearload and because of a variable number of dispensing units up to 6 cash out cassettes and one reject retract cassette The CMD V5 consists of the following components depending on the features in the device Stacker with or without single reject Output transport horizo...

Page 23: ...re electronically identifiable via the stored data in the component HW Inventory data should be available for operators or technicians in remote supervised systems as well as on site at the system The data quantity depends on the type and on the manufacturer of the component This data or a subset of it is also printed on the new module label as plain text 1D barcode and 2D data matrix code The WNS...

Page 24: ...nd actuating elements The so called data triple of the FRU is the core component Part number Serial number Revision level Other data such as operating data repair data manufacturer parameters or configuration data is stored depending on the FRU If FRUs are loaded and operated with the WN firmware there is always a Firmware Compatibility Key FCK in the EEPROM that displays the mechanics and electro...

Page 25: ...It needs to be updated with every new release of FRUs This is processed at the system by the D S platform or T SOP if required Only the revision level of the Simple Components in the HW Inventory data can be updated in the field The electronic readability is based on the functioning of the D S platform that is delivered with each system as a standard component of the platform software The interfac...

Page 26: ...nd ProCash 8xx0 series of products the fusing of the test function against unauthorized usage was also introduced All functions regarding to the test software are encrypted with the CrypTa security system This is based on a USB dongle called CrypTA stick as a key for the technician In this CrypTA stick are the for the technician because of his level of training important individual rights for the ...

Page 27: ...he safe channel To accomplish this the components suitable for this function e g RM3 controller with installed chip card and the PC provide each other with certificates for reciprocal authorization In order to ensure that the certificates on the PC side cannot be used and copied at will they are protected by a key in the TPM module on the system board of the PC In order for this to work the PCs ar...

Page 28: ...card for the safe channel is white Second the cryptographic keys and certificates on the PC side are not protected via the TPM but rather via specific characteristics of the PC as a result of which the key memory cannot be copied to other PCs This TPM Simulation is available exclusively on Nixdorf PCs without TPM No installed Infineon Professional Package is necessary for the installation for this...

Page 29: ...5 Procedures To guarantee the operability of the safe channel it is necessary that mandatory defined procedures be observed during initial operation and servicing Initial start up The following graphic shows the general process at the time of initial start up of an RM3 device with the safe channel ...

Page 30: ...he flash of the PC by default and the necessary configuration of the IPP is executed Any keystore that may possibly already be present is not overwritten Field T SOP import keystore TPM config from flash As an alternative to the precious point Restore information can also be selected from the flash via the T SOP Field T SOP BKR The basekey replacement with the respective component e g RM3 is initi...

Page 31: ...t The Complete PC replacement use case requires the same handling as with the first installation The popular shortcut performed during the service process for replacing the PC in the field by which the old hard disk is reinstalled in the new PC corresponds to the service process Replacement of the system board motherboard ...

Page 32: ... channel also runs to the respective component e g RM3 This procedure also applies if the whole PC is replaced WITHOUT the hard disk Hard disk replacement The Hard disk replacement use case requires the same handling as with the first installation Component replacement e g RM3 Controller If the component e g RM3 controller is replaced then the Smartcard is removed from the defective component and ...

Page 33: ... Version 5 Service Manual 1 19 Smart card replacement When a Smartcard is replaced only the basekey replacement needs to be performed before operation is resumed The basekey replacement takes place automatically with some devices e g CHD V3x CHD V2CU and configurations ...

Page 34: ...uced to the software this procedure is called restore There are two ways for this Way Meaning With ProBase C or ProBase J installation If ProBase C or ProBase J is stalled and the following conditions are fulfilled the restore runs automatically during the installation TPM YES is set in the HW_CONF INI and the automatic configuration is active and the Infineon Professional package is installed via...

Page 35: ... controller and system PC can exchange current cryptographic keys and converse with one other At the time of initial start up After a restore procedure e g after a reinstallation of the operating system After a chip card replacement in the component e g RM3 controller After utilization of the component e g RM3 from a different PC After the authorization at the T SOP the BKR can be selected among t...

Page 36: ...e PC is no longer usable for capacity protection between RM3 and system PC A change of this status can also occur if the TPM itself assumes that it is under attack and deletes its content for security reasons If someone deactivates or clears the TPM and reactivates it afterwards a secret key will again be in the TPM but this one will no longer match the certificates in the flash memory of the syst...

Page 37: ...ystem board replacement To accomplish this the restore function that is included in the product range of ProBase 1 1 10 or higher must be used to copy the key and certificate memory to the hard disk from the flash of the system board see section Importing the truststore An update of the BIOS or a battery replacement has no influence on the personalization and the state of the TPM i The correct tim...

Page 38: ...50171738 Swap PC EPC_A4 Core2Duo E6400 TPMen 01750171739 System board EPC A4 Q45 TPM 01750186510 Swap PC EPC_4G E1500 TPMen 01750225840 Swap PC EPC_4G E8400 TPMen 01750225841 Swap PC EPC_4G E7400 TPMen 01750225842 Swap PC EPC_4G E5300 TPMen 01750225843 System board D305 TPM 01750221392 i An additional model with the same performance data but without personalization and without an active TPM chip e...

Page 39: ...with horizontal output 6 7 8 9 10 11 12 3 5 1 2 4 1 Output transport horizontal RL 7 Reject retract cassette 2 CMD controller 8 Release lever 3 Double dispensing unit with DDU 9 Cash out cassette 1 4 Quadruple rack 10 Cash out cassette 2 5 Double dispensing unit 11 Cash out cassette 3 6 Stacker 12 Cash out cassette 4 ...

Page 40: ... View of Frontload unit with horizontal output 1 2 3 8 9 11 12 4 5 6 7 10 1 CMD Controller 7 Release lever 2 Double dispensing unit withDDU 8 Cash out cassette 1 3 Double dispensing unit 9 Quadruple rack 4 Stacker 10 Cash out cassette 2 5 Reject retract cassette 11 Cash out cassette 3 6 Output transport horizontal FL 12 Cash out cassette 4 ...

Page 41: ... View of Frontload unit with vertical output 4 5 6 7 8 9 10 11 12 1 3 2 1 Double dispensing unit with DDU 7 Reject retract cassette 2 Quadruple rack 8 Release lever 3 Double dispensing unit 9 Cash out cassette 1 4 Output transport vertical FL 10 Cash out cassette 2 5 Stacker 11 Cash out cassette 3 6 CMD controller 12 Cash out cassette 4 ...

Page 42: ... View of Rearload unit with vertical output 4 5 6 7 8 9 10 11 12 1 3 2 1 Double dispensing unit with DDU 7 Reject retract cassette 2 Quadruple rack 8 Release lever 3 Double dispensing unit 9 Cash out cassette 1 4 Output transport vertical RL 10 Cash out cassette 2 5 Stacker 11 Cash out cassette 3 6 CMD controller 12 Cash out cassette 4 ...

Page 43: ...is triggered If ink should leak during staining out of the CINEO high end cassette avoid skin contact and inhaling the vapors If contact with your eyes or mouth occurs immediately flush eyes and rinse mouth with plenty of water Seek medical advice if problems sustain and follow the instructions in the annexed safety data sheet Wash skin or clothing with soap and plenty of water immediately in the ...

Page 44: ...in various versions Standard cassette Compact cassette Both cassette versions are available in a Basic Midrange or High End configuration The CINEO Basic cassette includes the following functions Recycling function Withdrawal function Deposit function With without lock Lead sealable Optional fill level measurement The CINEO Midrange cassette includes the following functions All functions of the CI...

Page 45: ...h the respective pin it is designated tampered with Midrange cassettes should not be inserted into unpowered systems as the shutter monitoring function evaluates this process as tampering In addition a reject retract cassette is also used This can only be used in the Cash Media Dispenser CINEO cassettes concept Lockable Shutter monitoring Ink integration Lead sealable Cover monitoring Fill level m...

Page 46: ...ashing LED Cover monitoring with time stamp with active Cash Management Shutter monitoring with time stamp Manipulations on the shutter are rated analogically as the deactivated Cash Management Lid openings are rated as manipulations because a lid opening is only permitted in an authorized environment D1000 with CSM A manipulation is displayed by a flashing LED Cover monitoring with time stamp not...

Page 47: ...38 A Cash Media Dispenser Version 5 Service Manual 2 9 Standard cassette Basic Midrange 1 2 3 4 5 6 1 Cover 2 LED display Status display Midrange only 3 Space for the rating cassette label 4 Handle 5 Release lever with lead seal possibility 6 Lock optional ...

Page 48: ... cassette Basic Midrange opened 1 2 3 4 6 5 7 1 Holding down clamp on the dispensing side 2 Height limiter in the cassette lid 3 Height limiter in the pressure carriage 4 Release of the height limiter in the pressure carriage 5 Release button for the setting of the pressure carriage 6 Pressure carriage 7 Banknote rails ...

Page 49: ...38 A Cash Media Dispenser Version 5 Service Manual 2 11 Compact cassette Basic Midrange 1 2 3 4 5 6 1 Cover 2 LED display Status display Midrange only 3 Space for the rating cassette label 4 Handle 5 Release lever with lead seal possibility 6 Lock optional ...

Page 50: ... cassette Basic Midrange opened 1 2 3 4 6 5 7 1 Holding down clamp on the dispensing side 2 Height limiter in the cassette lid 3 Height limiter in the pressure carriage 4 Release of the height limiter in the pressure carriage 5 Release button for the setting of the pressure carriage 6 Pressure carriage 7 Banknote rails ...

Page 51: ...sion 5 Service Manual 2 13 Standard cassette High End 1 2 3 4 5 6 7 8 1 Cover 2 LCD display Mode of the banknote toning technique 3 LED display Power supply 4 Interface to the transport containment infrared interface 5 Space for the rating cassette label 6 Handle 7 Release lever 8 Lock ...

Page 52: ...tte High End opened 1 2 3 4 6 5 7 8 1 Holding down clamp on the dispensing side 2 Height limiter in the cassette lid 3 Height limiter in the pressure carriage 4 Release of the height limiter in the pressure carriage 5 Release button for the setting of the pressure carriage 6 Pressure carriage 7 Banknote rails 8 Ink cartridge ...

Page 53: ...sion 5 Service Manual 2 15 Compact cassette High End 1 2 3 4 5 6 7 8 1 Cover 2 LCD display Mode of the banknote toning technique 3 LED display Power supply 4 Interface to the transport containment infrared interface 5 Space for the rating cassette label 6 Handle 7 Release lever 8 Lock ...

Page 54: ...tte High End opened 1 2 3 4 6 5 7 8 1 Holding down clamp on the dispensing side 2 Height limiter in the cassette lid 3 Height limiter in the pressure carriage 4 Release of the height limiter in the pressure carriage 5 Release button for the setting of the pressure carriage 6 Pressure carriage 7 Banknote rails 8 Ink cartridge ...

Page 55: ...emoved by the customer are stored in the reject box of the reject retract cassette The reject retract cassette is available in different versions Cassette versions Reject retract cassette with locking release lever and lead sealed see illustration Reject retract cassette with lock and lead sealed 4 5 6 7 8 9 3 1 2 1 Gearwheel to drive the banknote 6 Reject box transport 7 Blue green tamper indicat...

Page 56: ...nly installed in the CINEO High End banknote storages The current mode of the banknote toning technique of the CINEO High End banknote storage is symbolically shown on the LCD display LCD display 1 on the standard high end cassette compact high end cassette The mode of the banknote toning technique signals the current security level in the CINEO High End banknote storage ...

Page 57: ...y without or in a special transport case The process and or the parameters for the set process are stored in the memory of the CINEO High End banknote storage i The possible processes for the CINEO High End cassette can be selected or defined respectively with the help of the application program Cash Supply Manager CSM The process for the CINEO High End reel storage is fixed and cannot be altered ...

Page 58: ...protection is needed CIT armored transport company The CINEO High End cassette is transported by an armored transport company to and from a cash center CIT with case armored transport company with case The CINEO High End cassette is transported by an armored transport company in a special transport case to and from a cash center Standard drum Standard The CINEO High End reel storage is transported...

Page 59: ...he banknote toning technique will be deactivated If the amount exceeds this limiting value once again at a later time the banknote toning technique will be reactivated i The limiting value for the CINEO High End banknote storage can be defined with the help of the application program Cash Supply Manager CSM The limiting value can be configured for different currencies The limiting value 0 means th...

Page 60: ... to indefinite and thus will never run out Open safe timer The timer is activated when the safe door of the cash device is opened It defines the time that a user has to close the safe door once again in order to set or remove the CINEO High End banknote storage before the banknote toning technique is triggered i You can set the Open Safe timer with the application program Cash Supply Manager CSM T...

Page 61: ...assette to a safe environment e g to slide it into a safe or into the CINEO D1000 Docking Station after removal from the transport safety container before the banknote toning technique is triggered It describes the maximum time that the cassette can remain in an unsafe area The standard setting of the timer is 90 seconds i You can set the case timer with the application program Cash Supply Manager...

Page 62: ... toning technique High End CINEO cassette The following modes are possible on the standard High End cassette and on the compact High End cassette OFF mode cassette configuration In Branch OFF mode cassette configuration CIT CIT with Case Transport mode Open shutter mode Open safe mode Safe mode Trustee mode Inking mode Service note ...

Page 63: ...rsion 5 The cassette switches to the safe mode after you have inserted the cassette in the Cash Media Dispenser Version 5 or after you have closed the safe door i For additional protection of the High End CINEO cassette outside of the Cash Media Dispenser Version 5 e g during transport the cassette will need to be reconfigured You can change the configuration with the application program Cash Supp...

Page 64: ...in the LCD display when the High End CINEO cassette is slid into the Cash Media Dispenser Version 5 This symbolizes that the cassette shutter is opened in the current cassette position OFF mode In Branch Display with the High End CINEO cassette slid in up to the stop When the High End CINEO cassette is slid in up to the stop in the Cash Media Dispenser Version 5 the LCD display will show the symbo...

Page 65: ...tion has been accomplished The High End cassette is configured with the corresponding parameters and ready for operation The High End cassette can be locked unlocked or opened In this OFF mode all of the sensors of the banknote toning technique are switched off Only in OFF mode can the High End cassette be opened regularly No other opening outside of the OFF mode is allowed and any such opening wi...

Page 66: ...ntainer safe A signal tone is triggered by the alarm timer 15 seconds before the transport timer finishes 15 seconds factory setting of the alarm timer If the High End cassette is not deployed in a system e g safe trustee shelves after the transport timer is expired then the banknotes toning technique will be triggered i The time window for the transport timer and the alarm timer can be set with t...

Page 67: ...en shutter mode is displayed During removal after pressing the lock release lever During insertion after pushing into the rack of the Cash Media Dispenser Version 5 The time window of the open shutter timer is 30 seconds A signal tone is triggered by the alarm timer 15 seconds before the open shutter timer finishes 15 seconds factory setting of the alarm timer i The time window for the alarm timer...

Page 68: ... into the safe mode The banknote toning technique switches to the transport mode when the High End cassette is removed The open safe mode is fitted with a timer which causes the triggering of the banknotes toning technique if it expires This is a protection against unlocked safes A signal tone is triggered by the alarm timer 15 seconds before the open safe timer finishes 15 seconds factory setting...

Page 69: ... In the safe mode cash will be withdrawn and deposited from the High End cassette In the safe mode all of the sensors of the banknote toning technique are switched to armed The safe mode can be exited only by opening the safe regularly or when the threshold value is fallen short of i You can set the threshold value with the application program Cash Supply Manager CSM Please handle the cassette car...

Page 70: ...tion by secure transport containers The following device types switch the High End cassette to the trustee mode CINEO D1000 Docking station Transport container case Rack in the cash center back office Rack in the WTU vehicle soft vehicle WTU vehicle docking station Communication between the trustee and the High End cassette is achieved partly through the pin and the command or through an infrared ...

Page 71: ...e toning technique has been triggered refrain from all acts or omissions which could worsen the damage to the affected hardware and or to its immediate vicinity In order to prevent any worsening of the damage you should use the Staining Emergency Pack from Wincor Nixdorf see chapter Appendix section Consumables Wincor Nixdorf recommends having a Staining Emergency Pack stored at all times in the v...

Page 72: ...s displayed during all other modes A spanner is displayed in addition in the LCD display The service note is shown if a battery replacement is necessary an ink tank replacement is necessary sensors are defective no modes are switchable i If the service note is shown you should read out and eliminate the reason as soon as possible with the application program Cash Supply Manager CSM or via the TSOP...

Page 73: ... Manual 2 35 LED display Power supply The LED shows the power supply status of CINEO high end cassette The cassette status is shown by the LED display 1 Meaning of the LED display LED off No power supply from the system power supply unit LED shines red Power supply from the system power supply unit ...

Page 74: ...ust be secured to prevent them from sliding and being damaged by other objects Protect the cassettes against moisture during transport Allow cassettes which have been in a cold environment sufficient time to acclimatize before they are used to prevent condensation Caution Danger caused by moving parts Keep fingers and other parts of the body away from the designated danger zones Insert the cassett...

Page 75: ...rage and transport Only store the cassettes in the same orientation as they are inserted into the Cash Media Dispenser Version 5 in other words not on their ends or standing on one side CINEO cassette Handling is described in the following section by means of illustrations which display standard CINEO cassettes Compact CINEO cassettes are handled in the same way unless otherwise stated ...

Page 76: ...eration manual Open the safe door see chapter Basic Operation in the operating manual i Wait until the removal standby is established by the product specific software To remove the cassettes from the CMD V5 Press the green releasing tab on the right side for the reject retract cassette or the green release lever on the left side for the CINEO cassette 1 The released cassette is automatically pushe...

Page 77: ... indicator to green proceed as follows Unlock the reject retract cassette using the key and or turn the locking release lever to the left Open the lid see section Opening the cassette Close the cassette lid and turn the locking release lever to the left or lock the cassette with the key see section Closing the cassette Push the cassette back into the CMD V5 in one uninterrupted motion until it aud...

Page 78: ...audibly latches into place Wait for two in the melody ascending beeps which confirm the correct pressure build up in the cassette i When installing cassettes do not push them in jerkily so as not to damage them or the guide If four decreasing beeps sound instead of two ascending beeps remove the cassette again and check the contents of the CINEO cassette see section Refill notes Then try to insert...

Page 79: ...ding section in the CINEO D1000 operating manual The handling process is described here for the standard cassette however it is also applicable for the compact cassette as well as the Reject Retract Cat 3 cassette Insert the cassette into the docking station 1 Insert the cassette as far as possible 2 i Detailed instructions for handling the cassettes are displayed via the Cash Supply Manager CSM s...

Page 80: ...e Manual 01750214538 A Removing cassettes from the docking station i The handling process is described here for the standard cassette however it is also applicable for the compact cassette as well as the Reject Retract Cat 3 cassette Close the cassette lid 1 Pull the cassette from the docking station 2 ...

Page 81: ...sette 2 1 Cassette without lock Remove the sealing if there is one 1 Turn the green locking release lever in the direction of the arrow 2 and lift the cassette lid in the direction of the arrow 3 1 Box with sealable lock Remove the sealing if there is one 1 Insert the cassette key into the cassette lock turn the key to the right as far as possible 2 and lift the cassette lid in the direction of th...

Page 82: ... the reject retract cassette Remove and open the cassette see section Opening the cassette Remove the banknotes from the cassette s reject compartment To empty the retract box push the green lever in the direction indicated 1 as far as possible and hold it down You can remove the banknotes from the retract box with your other hand 2 ...

Page 83: ...assette without lock Close the cassette lid 1 and turn the green locking lever 2 to the left The cassette lid then engages in the lock and the lever 2 automatically returns to its original position 2 Box with sealable lock Close the cassette lid 1 and turn the key 2 to the left as far as possible Pull the key from the cassette lock Seal the cassette if necessary ...

Page 84: ...right as far as possible 1 Push the green release lever upwards 2 and open the cassette lid 3 Cassette without lock Push the green release lever upwards 2 and open the cassette lid 3 Closing the cassette i You should only close the CINEO high end cassette in the docking station CINEO D1000 and in the OFF mode Without the docking station CINEO D1000 the closing is not possible if a transport mode i...

Page 85: ...cking station CINEO D1000 The docking station is necessary for high end cassettes The loading aid facilitates the procedure and prevents the banknotes from falling over Loading aid order number 7595300720 i You should only remove and refill the banknotes in the high end cassette in the OFF mode Insert the cassette in the docking station CINEO D1000 or put it on the loading aid Switch the high end ...

Page 86: ...ddle of the cassette i When filling the cassettes refer to the information and notes in the section Refill notes i If bank notes are to be refilled remove the remaining notes from the cassette and re insert them into the bundle in accordance with the refill notes After filling banknotes depress the green release button 1 and push the pressure carriage in the direction of the arrow 2 until it is in...

Page 87: ...paring banknotes Check the banknotes for damage before you put them into a cassette Sort out damaged banknotes and or remove clips needles or other foreign objects i Banknotes that have been torn taped dog eared creased stapled or clipped may not be used Remove any bank wrappers made of paper plastic or rubber before inserting the banknotes ...

Page 88: ...ng the banknotes into the cassette always start at the dispensing side Always place the following bundle on the banknotes already inserted Make sure the silver strips or other raised embossing of the individual bundles point alternately to the left and to the right New and used banknotes If you use new and used banknote bundles in one cassette always insert the bundles with the used banknotes into...

Page 89: ...If banknotes are to be refilled the notes being inserted must always be located between the pressure carriage and inserted stack Deformed banknote bundles Insert banknote bundles which were deformed by packaging bands with paper plastic or elastic bands as follows Split the bundles and turn the first half of the bundle so that the bulging side is pointing towards the pressure carriage Insert the t...

Page 90: ...ally by their packaging in such a way that the bulging side of the bundle is pointing towards the pressure carriage Take the banknote bundles from the packaging fan the banknotes and put them into the cassette as shown in the picture 1 2 The banknotes are now positioned in the cassette as shown in Figure 1 Stroke across the banknotes towards the pressure carriage as shown in Figure 2 ...

Page 91: ... 2 53 Special comments for deformed banknotes Possible deformation of banknotes Type A Bulge near the hologram Type B S shape Type C Wavy shape Type A Turn the bundle so that the deformed corner of the banknote is pointing towards the cassette end from which the banknotes are dispensed and not to the pressure carriage ...

Page 92: ...le the entire bundle needs to be formed to a U shape as to be fit for use Insert these bundles so that the deformed corners are pointing towards the cassette end from which the banknotes are dispensed and not towards the pressure carriage Type C If the bundle has a wavy shape as a result of being tied turn it so that the deformed corners are pointing towards the end from which the banknotes are di...

Page 93: ...he banknotes must always point to the side from which the notes are dispensed The bulging side always has to point to the pressure carriage cassette handle Cassette initialization The initialization of the cassettes is necessary in case of new types of banknotes or cassettes This is established by the product specific software Please observe the product specific and bank requirements Please obtain...

Page 94: ... banknote format is introduced or if the device shall be operated with another additional currency the settings need to be check and if necessary changed The reliability for the CINEO device is only guaranteed if the setting is changed as stated in this manual If not banknotes could be damaged or banknote jams could occur Banknotes in the following formats can be processed in CINEO devices with CM...

Page 95: ...sette You cannot insert an all deposit box or a deposit box in the CMD V5 If the bank s administrative staff did not classify the cassette type configure the CINEO cassettes like a recycling cassette Setting depending on the banknote width The side limits in the cassettes can be set to 11 positions pos 0 outer max width 196 mm 7 72 to pos 10 inner min width 116 mm 4 57 The width you need to set de...

Page 96: ... the CINEO cassette 105 4 13 116 4 57 10 110 4 33 124 4 88 9 118 4 65 132 5 20 8 126 4 96 140 5 51 7 134 5 28 148 5 83 6 142 5 59 156 6 14 5 150 5 90 164 6 47 4 158 6 22 172 6 77 3 166 6 54 180 7 09 2 182 7 16 188 7 40 1 196 7 72 0 Setting depending on the banknote height Banknote height up to Recommended setting 63 mm 2 48 A 67 mm 2 64 B 71 mm 2 8 C 74 mm 2 91 D 78 mm 3 07 E 82 mm 3 23 F 85 mm 3 ...

Page 97: ...te rails The value shown on the scale after the banknote rails have been set corresponds to the set banknote width The following descriptions for releasing and inserting the banknote rails apply equally to the right and left banknote rails To release and insert the banknote rails first press the green release button 1 downwards and push the pressure carriage as far as possible towards the dispensi...

Page 98: ...3 Inserting banknote rails First position the rail on the dispensing side 2 in the required locking position 1 with the lug pushed under the edge of the pressure carriage Then insert the rail on the cassette handle side so that the required value is shown on the scale for the banknote width Press the rail downwards in the direction of the scale and at the same time push it towards the dispensing s...

Page 99: ...1 Setting the holding down clamp on the dispensing side 2 Setting for the height limiter on the pressure carriage 3 Setting for the height limiter in the cassette lid Each of the three adjustment options has a lettered scale from A to G i Make sure that all the settings have the same letter value To set the banknote height on the dispensing side and on the pressure carriage first press the green r...

Page 100: ...ersion 5 Service Manual 01750214538 A Dispensing side Press the green release buttons 1 underneath the left and the right holding down clamp as far as possible in the direction of the cassette side wall and set the holding down clamps to the required banknote height 2 ...

Page 101: ...Media Dispenser Version 5 Service Manual 2 63 Pressure carriage Use one finger to hold the release for the height limiter and press it in the direction of the arrow 1 Set the height limiter in the direction shown by the arrow 2 to the required banknote height ...

Page 102: ...ion 5 Service Manual 01750214538 A Cassette lid Press the release lever 1 inwards and press the height limiter in the direction of the arrow 2 out of the mounting Push the height limiter 1 at the required banknote height into the mounting until the release levers engage ...

Page 103: ...e firmware the relevant components have been equipped with an EEPROM that contains information about the mechanical FCKM and electronic FCKE hardware variant These are physically mounted to the respective component If the single hardware or firmware levels are incompatible the CMD controller reports that to the product specific software The software decides if a firmware update or a hardware repla...

Page 104: ... functions are integrated on the CMD controller Measurement of banknotes Photosensor control Motor control and module supervision for up to two double dispensing units and one single dispensing unit Cassette control The CMD controller contains a master controller and two slave controllers which are connected via the CAN bus The master controller is the central control unit and runs the process con...

Page 105: ...slave controller is for the most part provided for the tasks in the stacker collector and another slave performs in principle the tasks of the dispensing units separators The responsibilities may be intermingled due to resource considerations The shutter electronics and the electronics in the dispensing units are addressed discretely i e they don t have an additional controller or slave ...

Page 106: ... SRAM Evaluation of the shutter and transport coding Optional I C Interface with the cassettes Responsibilities and interfaces of the collector slave controller 1 Communication with the master via CAN Actuator control DCM1 main drive SM1 SM2 SM3 SM9 stepper motors magnets couplings Evaluation of the hybrid photosensors digital sensors Control and evaluation of the path monitoring photosensors anal...

Page 107: ... properties ARM7TDMI 32 bit RISC CPU 256 Kbytes Flash program memory with 10 000 write cycles 16 Kbytes Flash data memory with 100 000 write cycles 64 Kbytes RAM 3 3 V voltage supply Several serial communication interfaces i a CAN and USB The STR730FZ2T6 microcontroller is a slave CPU for all time critical tasks It has the following properties ARM7TDMI 32 bit RISC CPU 256 Kbytes Flash program memo...

Page 108: ... X2 Shutter X3 Transport module X5 USB interface on the PC X6 Door switch and security switch in the safe X7 V 24 interface for the shutter trapping device detection X9 24 V voltage supply X11 Main drive motor M1 X12 Additional motor for single reject optional X13 Clamp motors X14 Actuators on the stacker left and right side cover X15 I2C interface for EEPROM on the stacker X16 Hall sensors on the...

Page 109: ...8 Photosensors on the stacker left side cover X19 I2C interface for EEPROM on the housing X20 Safe signals X32 Photosensors on the stacker right side cover X40 Cassettes 1 and 2 X41 Cassettes 3 and 4 X42 Cassettes 5 and 6 X50 Dispensing unit 1 X51 Dispensing unit 2 X52 Dispensing unit 3 The assignments of the pins are listed in the Appendix chapter Pin assignment section ...

Page 110: ...te types from a banknote table stored in the JDD With the multiple note detection unit it is possible to recognize good single or valid double banknotes Notes with measured values that vary too greatly from the nominal values for single or double notes are recognized as faulty and may not be issued to the customer A faulty note is temporarily stored in the single reject switch compartment in such ...

Page 111: ...found on the CMD controller Cassette control Note contact pressure The pressure is generated by a stepper motor After the required value is achieved with a current of approx 0 8 A it switches to the holding current of approx 0 3 A Cassette ID Every cash out cassette has a serial EEPROM 64 x 16 bit in the connector housing to share parameters Only one cassette is selected during data traffic Serial...

Page 112: ...ch a way that they become illuminated by default after each reset and must be switched off through the firmware During the development period a pair of LEDs is connected to each of the two slave microcontrollers for purposes of simpler error analysis LED display interpretations for the slave controllers Red LED Green LED Controller status ON ON Initial status no booter and FW available or no opera...

Page 113: ...nts CMD controller 01750214538 A Cash Media Dispenser Version 5 Service Manual 2 75 Safety switch The safety switch monitors the start position of CMD if the CMD is pulled out of the safe the supply voltage will be disconnected ...

Page 114: ...nsport The single reject function is installed in countries outside of the European Union The stacker collects impeccable notes in the stacking position of the clamp If the Single Reject function is present then rejected notes will be removed individually a maximum of two bad note per transaction In the absence of a Single Reject function the rejected note will be removed by a Bundle Reject functi...

Page 115: ...The stacker can transport bundles from the stacking position to the customer cash out position or into the reject retract cassette or from the customer cash out position back into the retract box of the reject retract cassette where they are stored unsorted The number of storage events is counted presuming there is a corresponding output transport Optionally a bundle can be retracted and stored in...

Page 116: ...device version e g single reject is stored in it if it cannot be stored electronically The information reaches the EEPROM during production The following information is stored in the EEPROM Version of the EEPROM structure Checksum Firmware name Serial number Type Hardware configuration of the CMD V5 Single reject configuration Routing disks positions Offset routing disk i The EEPROM must always re...

Page 117: ...Manual 2 79 Output transport The output transport differs depending on the device version The following illustration shows a output transport for a Rearload device with horizontal output The output transport is secured to the stacker only with horizontal output and is controlled via the CMD controller ...

Page 118: ...Shutter Description of the components 2 80 Cash Media Dispenser Version 5 Service Manual 01750214538 A Shutter The shutter is a cash cover flap that is controlled with the CMD controller ...

Page 119: ...ersion 5 Service Manual 2 81 Shutter Anti Cash Trapping The Anti Cash Trapping shutter is a cash cover flap that is controlled with the CMD controller The shape of the shutter flap is intended as a mechanical measure to prevent the attachment of a trapping device in front of the cash cover flap ...

Page 120: ...ontrolled with the CMD controller The attachment of a trapping device in front of the cash cover flap is intended to be detected by means of sensor systems Two different procedures are deployed for this purpose The first procedure depends on a transmitter positioned outside of the shutter area the second on a distance sensor that is installed inside the shutter ...

Page 121: ...the top dispensing unit It checks whether double or overlapping notes have been dispensed Racks Each of the racks can be configured with a single dispensing unit or with a double dispensing unit They become a operable component only in conjunction with the dispensing units Dispensing unit EEPROM for CMD V5 The EEPROM is physically installed in the logic board of the dispensing unit The information...

Page 122: ...Quadruple rack without dispensing units Description of the components 2 84 Cash Media Dispenser Version 5 Service Manual 01750214538 A Quadruple rack without dispensing units ...

Page 123: ...out a multiple note detection unit is then used if more than two cassettes are configured The multiple note detection unit must always be in the upper dispensing unit The pressure of the banknotes on the extractor shaft is evaluated with a pressure sensor The note dispensing proceeds by means of downward friction The dispensing unit extracts only one note at a time from the bank note cassette and ...

Page 124: ... for CMD V5 The EEPROM is physically mounted to the chassis in the area of the CMD controller The device configuration i e quadruple rack is stored in it The information reaches the EEPROM during production The following information is stored in the EEPROM Version of the EEPROM structure Checksum Firmware name Serial number Type i The EEPROM must always remain on the rack ...

Page 125: ...h which the note contact pressure and the message Cassette pushed in are checked A forward motion of the notes is brought about by an additional roller in the cassette Preliminary separation is achieved by means of an extended inlet slope in the cassette The cassette can readily be pushed into the rack with dispensing unit s They engage in place and are locked in the final position The cassettes c...

Page 126: ... 2 88 Cash Media Dispenser Version 5 Service Manual 01750214538 A Dispensing clutch Retaining magnet Cash dispensing photosensor Cassette empty message photosensor Pressure sensor for Cassette pushed in and Note contact pressure Position photosensor of the paddle ...

Page 127: ...centric Setting A B and C In new deliveries they are always set to position A If a replace dispensing unit is supplied its maximum setting is B If the double dispenses from a single cassette in the CMD V5 become more frequent the V gap on the corresponding dispensing unit can be decreased by increasing both eccentrics respectively to left and right of the shaft by one step e g from A to B If the V...

Page 128: ...d back to the receiver in the dispensing unit through a prism in the pressure carriage of the cassette Pressure sensor The pressure sensor DMx_PS1 provides the position as an analog value and thus the pressure of the extractor shaft Dispensing unit EEPROM for CMD V5 The EEPROM is physically installed in the logic board of the dispensing unit The information reaches the EEPROM during production The...

Page 129: ... be set customer specific by the system Currency characteristic This is a 3 digit currency characteristic acc to ISO 4217 codes for representation of currencies and funds e g EUR Release date The release date of the bank notes contains an additional 4 digit ID YYMM of the edition This allows the CMD to process notes with the same nominal value but different note properties Denomination This value ...

Page 130: ...Cassette handling Description of the components 2 92 Cash Media Dispenser Version 5 Service Manual 01750214538 A ...

Page 131: ...reset in the factory 2 Fill the cassettes with genuine money and push them in 3 Key initialization for secure channel if this was not carried out at the factory 4 Update the banknote parameters and cassette filling data 5 Initialization of the cassettes 6 Genuine money test i Performance of items one two four five and six is described in the chapter Device Overview and operation performance of ite...

Page 132: ... measurement point data T SOP Cassette initializa tion Installation X Maintenance X Stacker replaced X CMD controller replaced X X Dispensing unit with multiple note detection unit replaced X X Dispensing unit without multi ple note detection unit re placed X Cash out cassette replaced X Setting the bank note cas settes to the bank note size X New note type deployed X New firmware loaded Shutter r...

Page 133: ...e cassettes with genuine money and push them in After the device was switched on and no error occurred the cash out cas settes need to be filled with genuine money Read chapter Device Overview and operation section Refilling banknotes Update the banknote parameters and cas sette filling data Please refer to chapter Device Overview and operation section Cassette initialization to obtain information...

Page 134: ...Genuine money test Start up 2 96 Cash Media Dispenser Version 5 Service Manual 01750214538 A ...

Page 135: ...01750214538 A Cash Media Dispenser Version 5 Service Manual 3 1 Sensors and electromechanical components CMD V5 with horizontal output transport RL ...

Page 136: ...transport FL Sensors and electromechanical components 3 2 Cash Media Dispenser Version 5 Service Manual 01750214538 A CMD V5 with horizontal output transport FL D D D COM_DCM2 3 SW4 SW5 OM_HS4 SHU_DCM7 SHU_PS28 SHU_PS27 SHU_DPS10 11 ...

Page 137: ...Sensors and electromechanical components CMD V5 with vertical output transport 01750214538 A Cash Media Dispenser Version 5 Service Manual 3 3 CMD V5 with vertical output transport ...

Page 138: ...Hybrid photosensor Shutter SHU_DPS11 Hybrid photosensor Shutter COM_DPS14 Home position of switch Single reject COM_DPS15 Switch position single reject Single reject COM_HS1 Home position Hall sensor Clamp positioning COM_HS2 Initial RR position behind the routing disk Hall sensor Clamp positioning COM_HS3 Reversal in FL direction if required Hall sensor Clamp positioning COM_HS4 Stop over positio...

Page 139: ...ect box COM_SW1 RR box inserted Reject box SW 2 Safety switch Cassette rack COM_SW3 Locking switch tower pushed in Release lever SW 4 Safe door switch Safe SW 5 Safe door switch availability Safe COM_SM1 Pressure on sliding surface for emptying Single reject COM_SM2 Routing disk motor Routing disk drive left COM_SM3 Routing disk motor Routing disk drive right SHU_SM7 Stepper motor indoor Shutter C...

Page 140: ... 6 EXx_PS1 Pressure sensor Dispensing unit cassette x x 1 6 EXx_PS2 Empty sensor Dispensing unit cassette x x 1 6 EXx_PS3 Dispensing sensor Dispensing unit cassette x x 1 6 EXx_SL1 Retaining magnet Dispensing unit cassette x x 1 6 EXx_SM1 Stepper motor for floor belts Dispensing unit cassette x x 1 6 CAx_SW1 Cassette cover switch in cassette x x 1 6 CAx_SW2 Cassette contacted in cassette x x 1 6 C...

Page 141: ...e CMD V5 with vertical transport Frontload is used f g h i j k l m a b c d e u Shutter g Reject box of the b Clamp in cash out position Reject retract cassette c Output transport vertical FL h Main drive motor d Routing disk i Multiple note detection unit e Clamp in stacking position j Stacker wheel f Retract box of the reject k Cassette 1 Retract cassette m Single reject switch m Single reject bo...

Page 142: ...every cassette overall max 60 k 2 Transport of the single notes to the multiple note detection unit i 3 All good notes are stored in the stacking position of the clamp e 4 Clamp gets closed with the routing disk 5 Routing disk takes the vertical dispensing position d 6 Transport of the bundle to the cash out position b 7 The shutter opens 8 Transport of the bundle to the removal position 9 Note ou...

Page 143: ...d d 6 Clamp moves in the direction of the dispensing horizontal Frontload n 7 Routing disk moves to the reject retract position d 8 Clamps moves in the reject retract position 9 Routing disk moves to the reject retract position Block the route d 10 Clamps moves in the reject retract cassette as far as possible 11 Routing disks turns in the reject retract position and moves the clamp to its reject ...

Page 144: ...pensing in the direction of the customer vertical Frontload 3 1 If a bad note gets recognized it is controlled with the single reject switch i and stored in the single reject box m Max two bad notes per transaction can be stored in the single reject box They don t have to be from one transaction 4 11 Process as the dispensing in the direction of the customer vertical Frontload ...

Page 145: ... Frontload d 14 Clamp moves in the direction of the dispensing horizontal Frontload n 15 Routing disk moves to the reject retract position d 16 Clamps moves in the reject retract position 17 Routing disk moves to the reject retract position Block the route d 18 Clamps moves in the reject retract cassette as far as possible 19 Routing disks turns in the reject retract position and moves the clamp t...

Page 146: ... the direction of the customer vertical Frontload 9 Notes don t get removed in the defined waiting time 10 Retract of the notes in the cash out position b 11 The shutter closes 12 Clamps moves in the direction of the stacker 13 Switching reject retract box 14 Routing disk takes the horizontal dispensing position Frontload d 15 Clamp moves in the direction of the dispensing horizontal Frontload n 1...

Page 147: ...7 Clamps moves in the reject retract position 18 Routing disk moves to the reject retract position Block the route d 19 Clamps moves in the reject retract cassette as far as possible 20 Routing disks turns in the reject retract position and moves the clamp to its reject retract position by that 21 Transport of the bundle in the retract box of the reject retract cassette f ...

Page 148: ...Bundle retract if the notes were not removed Processes in the CMD V5 schematic 3 14 Cash Media Dispenser Version 5 Service Manual 01750214538 A ...

Page 149: ...ction of the first error is cancelled Error causes can be detected with the D S platform see chapter Troubleshooting Controller test During the reset the same routine runs as during the power up But the controller test will not be performed The controller test needs approx six seconds Firmware test The validity of the downloaded firmware is checked Memory reset The internal markers are reset In ad...

Page 150: ...he internal data If there are differences the corresponding cassettes get marked as new To operate correctly the device requires a minimum of one ready cash out cassette and the reject retract cassette Checking the transport paths If there are or were bank notes in the customer access at first a retract is performed If there is a bundle in the clamp during the reset a bundle reset is performed Aft...

Page 151: ...ized during the dispensing a bundle reject or a single reject is performed after that depending on the configuration The dispensing command gets repeated Dispensing ends when the required number of notes has been achieved a cassette empties during a dispense process the requested number of notes cannot be presented in one minute the note dispensing is not possible from a cassette Multiple dispense...

Page 152: ...e transport motor for approx another two seconds This ensures that transportable notes reach the stacking position of the clamp After this a banknote is dispensed from the bottom cassette and transported to the stacking position of the clamp If the note reaches the stacking position of the clamp the transport route is empty again A bundle reject is performed In a standard dispensing the original c...

Page 153: ...tion Bundle reject Cash presentation incl waiting for the removal Cash output Cash retract with storage Cash retract without storage Shutter test open closed Transport in standby position This command is performed by the actual cash output With it the note bundle is transported from the stacking position of the clamp to the standby position Which is right before the shutter Bundle reject This func...

Page 154: ...n the parking position get provided to the customer The further handling is controlled by the system Cash out put In this case the note are provided for so long until all photosensors are free Cash presentation The notes are transported until the bundle is in customer access After this it waits for the removal After the note output the shutter gets closed and the clamp goes back to its stacking po...

Page 155: ...he closing of the shutter the clamp moves back in the stacking position and flips open The note bundle remains in the clamp so that an assignment between customer and note bundle is possible The flag is also active during a power failure it won t be reseted by a reset So that after the disposal of the note bundle the CMD V5 can be still operated the device lock needs to be unlocked ...

Page 156: ...Processes in the CMD V5 Transport 01750214538 A Cash Media Dispenser Version 5 Service Manual 3 22 ...

Page 157: ... state occurs during the process of one of these commands this is displayed in the T SOP and remains until the next device command is made Additional displays can occur during the initialization after the switch on or after a reset It is also possible to check the operability of the CMD V5 with an internal test i If a reset should be performed after error elimination move the clamp to its home pos...

Page 158: ...the product specific software Open the safe door see the operating manual of the base device Pull the CMD V5 as far as possible out of the safe by the green release lever see chapter Removal Installation of Components section Pulling out pushing in the CMD V5 i If the release lever of the CMD V5 is blocked you have to check on which position the clamp is If it is possible push the clamp carefully ...

Page 159: ...routing disk i Make sure that the banknote clamp is in the stacking position because if it is not the clamp could fall down during the pulling out and the ribbon cable could be damaged Remove the reject retract cassette see chapter Device Overview and operation section Removing the cassette and check in which position the banknote clamp is If the banknote clamp is not in the stacking position try ...

Page 160: ...ual 01750214538 A Checking the vertical transport 1 2 Push the lock release lever 1 or 2 of the corresponding banknote guide of the dispensing unit upwards 1 and move the banknote guide to the front 2 Check the upper and or lower area of the vertical transport and if necessary remove any notes 1 ...

Page 161: ... sides i Make sure that the banknote guide lies flush with the surface and that the two sides of the lock release lever are locked in position Checking the dispensing areas i In the dispensing units the vertical transport at the rear and the dispensing area inside the device must be checked The dispensing areas can only be checked when the cassettes have been removed from the dispensing units see ...

Page 162: ...tes Log on the cassettes using the product specific software see the operating manual of the basic device Checking the stacker and output transport i Do not try to open the clamp by force you could damage it Stacker wheel area Check the area round the vertical transport and if necessary remove any notes Single reject area i The function of the single reject depends on the individual configuration ...

Page 163: ...t 01750214538 A Cash Media Dispenser Version 5 Service Manual 4 7 Press the green release levers 1 outwards and pull the flap 2 forwards Check the area and if necessary remove the banknotes 3 Close the flap in the direction of the arrow 1 until it engages 2 ...

Page 164: ... position you may need to check and clean the gear tracks 1 After checking the cash paths proceed as follows After checking the cash paths push the CMD V5 by the green release lever back into the safe as far as possible see the operating manual of the basic device Close the safe door see the description in the basic device operating manual Vertical output Vertical output with cover only Remove the...

Page 165: ... tracks 1 Install the cover on the vertical output transport if necessary After checking the cash paths proceed as follows After checking the cash paths push the CMD V5 by the green release lever back into the safe as far as possible see the operating manual of the basic device Close the safe door see the description in the basic device operating manual Shutter Check the photosensors 1 and 2 in th...

Page 166: ...Shutter Troubleshooting 4 10 Cash Media Dispenser Version 5 Service Manual 01750214538 A ...

Page 167: ...Media Dispenser CMD V5 without respect to the basic device The device specific removals and installations are included in the respective service manuals Note that the device should always be turned off during replacements of components i After the replacement of components the CMD V5 must be initialized once again see chapter Start up section Start up after component replacement ...

Page 168: ...e operating manual of the basic device Pulling out Pull the CMD V5 out of the safe by the green release lever 1 i If the release lever jams and you cannot pull out the CMD V5 it is imperative that you consult the chapter Troubleshooting section Release lever blocked Pushing in Use the green release lever to push the CMD V5 into the device as far as it goes the CMD V5 must audibly latch into place ...

Page 169: ...rom the mountings 3 and 4 Detach all connectors from the CMD controller 5 Detach the CMD controller carefully Installation The controller is put on the threaded pins during installation The controller must audibly lock into position while doing so When plugging in the stacker EEPROM observe the 360 rotation of the flexprint 1 The flexprint may not protrude above the top edge of the stacker 2 i The...

Page 170: ...etract cassette and the top cash out cassette see chapter Device overview and operation section Removing the cassette Slide the locking release lever to the left see arrow 1 until it locks into place Push the stacker to the rear arrow 2 and remove it upwards Reinstall it by following the same steps in reverse order i The photosensors must be initiated after the stacker has been replaced ...

Page 171: ...ouble dispensing units can be deployed in the quadruple rack The top dispensing unit always contains the multiple note detection unit Remove the cassettes before you remove the dispensing unit i The two dispensing units should not be swapped Detach the connectors 1 and 2 from the CMD controller Remove the cables from the mountings 1 to 4 ...

Page 172: ...degrees towards the front Adjust the new dispensing unit see section Adjustment of the dispensing unit Installation i The top dispensing unit always contains the multiple note detection unit The two dispensing units should not be swapped Insert the dispensing unit and close the latching mechanism If it cannot be closed check the correct seating of the dispensing unit If necessary turn the gearwhee...

Page 173: ...Removing installing the components Dispensing units 01750214538 A Cash Media Dispenser Version 5 Service Manual 5 7 Connect the cables 1 and 2 to the CMD controller ...

Page 174: ...irclip 1 on the left side and the circlip 2 on the right side Pull the two eccentrics 3 out slightly so that they can be rotated Move the eccentric mark A B or C to the required setting position The setting position A is marked with a arrow in the illustration You will find further information in the chapter Function and Integration section Adjustment eccentric ...

Page 175: ...Dispensing units 01750214538 A Cash Media Dispenser Version 5 Service Manual 5 9 Controller of the dispensing unit Detach all connectors from the controller Remove the controller Reinstall it by following the same steps in reverse order ...

Page 176: ...Dispensing units Removing installing the components 5 10 Cash Media Dispenser Version 5 Service Manual 01750214538 A ...

Page 177: ...ibutor In addition the rubber plug must also be disconnected from the power distributor Maintenance Maintenance Intervals Preventive maintenance on the CMD V5 should be carried out every two years or no later than after 200 000 transactions Performing maintenance i All of the photosensors should be cleaned only in a dry state The preventive maintenance is comprised of the following points If avail...

Page 178: ...tacker and the dispensing units with a brush Clean the photosensors prisms and the transport rollers in the dispensing units and in the stacker with compressed air The persistent measurement point data must be deleted after maintenance Photosensor calibration and cassette initialization are required afterwards see chapter Start up After that a trial dispensing process must be carried out error fre...

Page 179: ... photosensors should be cleaned only in a dry state Check any routing disks that may be installed for smooth motion Output transport Remove the output transport see chapter Removal Installation of Components Visually inspect the output transport for damage and contamination Clean the output transport with a vacuum cleaner a brush a dust cloth or with compressed air Reinstall the output transport s...

Page 180: ...amination Clean the cash out cassettes with a vacuum cleaner a brush a dust cloth or with compressed air Check if the correct note dimension is set also in the cover Check whether the cassette pressure carriage is in the right position and readjust it if necessary Reject retract cassette or reject cassette Visually inspect the reject retract cassette or the reject cassette for damage and contamina...

Page 181: ...ion 5 Service Manual 6 5 General Check whether the components have been installed correctly Check all cables for safe installation and correct attachment Check the ground connections and replace them if necessary Check the functioning of locks and make contacts and adjust them ...

Page 182: ... Name Product Name Part number Air duster spray with extension tube 01770007430 ITS 06377122 WM Universal cleaning cloth 01770005406 Data medium cleaning solution 03224600952 ITS 06517714 WM Flat paintbrush 1 01770005440 A list of all cleaning and maintenance materials approved by Wincor Nixdorf can be found on the Intranet and Extranet i Please note the manufacturer s specifications on the packag...

Page 183: ...ht Four cassettes 750 mm 29 53 Five cassettes 886 mm 34 88 Six cassettes 1022 mm 40 24 Width 340 0 mm 13 39 Depth with inserted cassettes 537 0 mm 21 14 Device weight without cassettes and without single reject Note dimensions in mm 54 x 85 x 0 08 2 13 x 3 35 x 0 003 to 92 x 182 x 0 12 3 62 x 7 17 x 0 005 Maximum number of banknotes per transaction 60 Dispensing and transport speed 6 8 notes secon...

Page 184: ...t CMD V4 V5 Output transport vertical Frontload in the ProCash 2000xe 2000xe USB ProCash 8000 and ProCash 2100xe 2100xe USB ProCash 8100 CINEO C2070 Dimensions Depth 401 mm 15 79 Width 239 mm 9 41 Height 180 mm 7 09 Weight 1 5 kg 3 31 lb Output transport vertical Frontload closed in the ProCash 2000xe 2000xe USB ProCash 8000 and ProCash 2100xe 2100xe USB ProCash 8100 CINEO C2070 Dimensions Depth 4...

Page 185: ...Cash 2100xe 2100xe USB ProCash 8100 CINEO C2070 Dimensions Depth 410 mm 16 14 Width 239 mm 9 41 Height 180 mm 7 9 Weight 1 5 kg 3 31 lb Output transport vertical Rearload closed in the ProCash 2000xe 2000xe USB ProCash 8000 and ProCash 2100xe 2100xe USB ProCash 8100 CINEO C2070 Dimensions Depth 420 mm 16 54 Width 239 mm 9 41 Height 190 mm 7 48 Weight 2 0 kg 4 41 lb Output transport vertical Rearlo...

Page 186: ... 4 92 in the ProCash 5000 mini ProCash 5000 and iScan Tower Line 100 Dimensions Depth 130 mm 5 12 Width 250 mm 9 84 Height 70 mm 2 76 Weight 0 5 kg 1 1 lb Output transport horizontal Frontload 241 mm 9 49 9 in the ProCash 2350xe 2350xe USB CINEO C2590 Dimensions Depth 250 mm 9 84 Width 200 mm 7 87 Height 50 mm 1 97 Weight 1 0 kg 2 2 lb Output transport horizontal Rearload 124 mm 4 88 in the ProCas...

Page 187: ...227 mm 8 94 Height 57 mm 2 24 Weight 0 52 kg 1 15 lb Output transport horizontal Rearload 287 mm 11 3 in the ProCash 2054xe and ProCash 2150xe 2150xe USB ProCash 8150 CINEO C2560 Dimensions Depth 393 mm 15 47 Width 227 mm 8 94 Height 57 mm 2 24 Weight 1 0 kg 2 2 lb Shutter CMD V4 V5 Dimensions Shutter vertical Rearload and vertical Frontload Depth 310 mm 12 2 Width 150 mm 5 91 Height 100 mm 3 94 W...

Page 188: ...nsions Shutter with shutter support horizontal Rearload and horizontal Frontload Depth 353 mm 13 9 Width 146 mm 5 75 Height 80 mm 3 15 Weight 1 2 kg 2 65 lb CMD V5 Controller Processor ARM7TDMI 32 bit RISC CPU Memory 64 Kbytes RAM 256 Kbytes Flash program memory 16 Kbytes Flash data memory Interface USB 1 1 full speed USB 2 0 CAN I C Dimensions Depth 276 mm 10 87 Width 150 mm 5 91 Height 45 mm 1 7...

Page 189: ...assette 6 5 kg 14 33 lb Compact cassette Basic Midrange Banknote length 105 mm 185 mm 4 13 7 28 Banknote height 58 mm 85 mm 2 28 3 35 Banknote thickness 0 08 mm 0 12 mm 0 0031 to 0 0047 Stack length 200 mm 7 87 Storage capacity More than 1000 Dimensions L x W x H 313 mm x 260 mm x 128 5 mm 12 32 x 10 24 x 5 06 Weight of an empty cassette 2 55 kg 5 62 lb of a completely filled cassette 3 96 kg 8 73...

Page 190: ...ette 8 6 kg 18 96 lb Compact cassette High End Banknote length 105 mm 185 mm 4 13 7 28 Banknote height 58 mm 85 mm 2 28 3 35 Banknote thickness 0 08 mm to 0 12 mm 0 0031 to 0 0047 Stack length 140 mm 5 51 Storage capacity More than 800 Dimensions L x W x H 313 mm x 260 mm x 128 5 mm 12 32 x 10 24 x 5 06 Weight of an empty cassette 3 9 kg 8 6 lb of a completely filled cassette 5 3 kg 11 68 lb The s...

Page 191: ...age capacity Reject compartment 400 banknotes Retract box 100 banknotes Dimensions L x W x H 260 x 253 x 118 mm 10 24 x 9 96 x 4 65 Weight of an empty cassette 1 5 kg 3 3 lb of a completely filled cassette 2 2 kg 4 85 lb The storage capacity and weight of a completely filled cassette depends on the type quality nature and state of the banknotes The weight of a completely filled cassette was ascert...

Page 192: ... and recyclability have been taken into account This saves resources and relieves the strain on the environment Saving energy Please switch on devices that need not be constantly running only when they are actually needed They should also be turned off when they are not needed for longer periods of time Disposing of used consumables Please dispose of printer consumables batteries and cleaning and ...

Page 193: ...14538 A Cash Media Dispenser Version 5 Service Manual 7 11 Returning recycling and disposing of used units and consumables Details regarding the return and recycling of used units and consumables can be obtained from your local branch office ...

Page 194: ... assignments Power supply unit connector supply voltage Connector 2 pole AMP pins 90 Pin No Signal name Meaning 1 P24 V Supply voltage 24 V 2 GNDNT Ground for 24 V Safety switch Connector 3 pin DUBOX single row 90 Pin No Signal name Meaning 1 RELAY Safety cutoff relay 2 GND Ground 3 NC not used ...

Page 195: ... retaining spring EXx_PS1 Note pressure measurement EXx_PS2 Photo sensor for cassette empty sensor EXx_PS3 Photosensor dispensing sensor regulated EXx_DPS1 Pregap free sensor EXx_SM1 Stepper motor for floor belts Connector X1 interface with the controller JST S28B PHD Pin No Signal name Meaning 1 P24V 24V switched 2 P24V 24V switched 3 GND GND 4 GND GND 5 Magnet PWM retaining magnet hopper 1 6 Mag...

Page 196: ...20 PS MUX Analog Signal 1 21 PS MUX Analog Signal 2 22 VCC 5V VCC 5V 23 GND GND 24 LED Driver CLOCK 25 LED Driver BLANK 26 LED Driver DATA IN 27 LED Driver MODE 28 LED Driver XLATCH Connector X2 Sensors Actuators JST S10B PHD Pin No Signal name Meaning 1 VCC 5V VCC 5V 2 Hybrid photosensor 1 Receiver 3 Hybrid photosensor 1 Transmit current Cathode 4 NC NC 5 NC NC 6 NC NC 7 P24V 24V switched 8 Magne...

Page 197: ...er Collector 4 PS_1_Receiver Receive signal Emitter 5 NC NC Connector X4 Stepper 1 JST S4B PH Pin No Signal name Meaning 1 SM1 OUT1A 2 SM1 OUT2A 3 SM1 OUT1B 4 SM1 OUT2B Double dispensing unit Elements EXx_CL1 Electromagnetic clutch EXx_SL1 Lift magnet retaining spring EXx_PS1 Note pressure measurement EXx_PS2 Photo sensor for cassette empty sensor EXx_PS3 Photosensor dispensing sensor regulated EX...

Page 198: ...WM retaining magnet hopper 2 7 Magnet dispensing clutch hopper 1 8 Magnet dispensing clutch hopper 2 9 Enable Actors 10 SM_Direction 11 SM_Clock 12 Select SM1 13 Select SM2 14 VCC 5V VCC 5V 15 GND GND 16 I2C Clock I2C Clock 17 I2C Data I2C Data 18 MUX Select 0 MUX Select 0 19 MUX Select 1 MUX Select 1 20 PS MUX Analog Signal 1 21 PS MUX Analog Signal 2 22 VCC 5V VCC 5V 23 GND GND 24 LED Driver CLO...

Page 199: ...V switched 10 Magnet PWM retaining magnet hopper 1 11 P24V 24V switched 12 Magnet dispensing clutch hopper 1 13 P24V 24V switched 14 Magnet PWM retaining magnet hopper 2 15 P24V 24V switched 16 Magnet dispensing clutch hopper 2 Connector X3 Sensors Contract pressure sensor JST S8B PHD Pin No Signal name Meaning 1 VCC 5V for PS_1_LED Anode 2 PS_1_LED_Transmit current Cathode 3 VCC 5V for PS_1_Recei...

Page 200: ...SM1 OUT2B Connector X5 Stepper 2 JST S4B PH Pin No Signal name Meaning 1 SM1 OUT1A 2 SM1 OUT2A 3 SM1 OUT1B 4 SM1 OUT2B Cassette connector Connector X1 14 pin Tyco Plug Pin No Signal name Meaning 1 GNDP ESD 2 GND GND for 5V 3 5V VCC 5V 4 Disable actors Safety switch 5 I C 6 I C 7 I C 8 GND GND 9 Inquiry Release Module Select 10 Reserve 11 Reserve 12 GNDP ESD 13 P36V 36V 14 GNDP GND for 36V ...

Page 201: ...ng 1 TUERM Magnetic switch Door switch for safe door 2 GND Ground for the magnetic switch 3 TUERB Jumper reports the wiring of the door switch 4 GND Ground for the jumper CMD controller Connector on the left side of the controller X1 Mechanical thickness sensor Dubox connector 8 pole Series 2466407537 Son 2466410537 Contact Designation 1 VCC 5 V 2 GND 3 Measuring input for the 1st analog hall sens...

Page 202: ...hed input from DPS10 8 Switched input from DPS11 9 Switched input from DPS12 Reserve 10 Measuring input for phototransistor from PS27 or PS26 Removal Detection PS_RE_26o27 11 Measuring input for phototransistor from PS28 or PS29 Removal Detection PS_RE_28o29 12 current for transmission diodes from PS27 PS28 or PS26 PS29 PSISH 13 Shutter 1 switched input shutter in the safe 14 GND 15 Shutter 2 swit...

Page 203: ...0015984 Contact Designation 1 VCC 5 V 2 Switched input from HS4 sensor for clamp end position 3 GND 4 NC 5 Switched input Transport1 6 GND 7 Switched input Transport2 8 GND 9 Switched input Transport3 10 GND 11 Switched input Transport4 12 GND X5 USB interface on the PC USB connector type B Series 0150507337 00 Contact Designation 1 NC 2 USB data 3 USB data 4 GND 5 Shielding 6 Shielding ...

Page 204: ...ecurity switch 4 GND 5 Inquiry of the door switch 6 GND 7 Inquiry of the jumper 8 GND 9 Reserve input 10 GND X7 V 24 interface for the shutter trapping device detection JST pin connector Model PH 6 pole B6B PH K S standing Series 9405007037 Son 9405010037 Contact Designation 1 NC DSR is not used 2 RxD 3 NC DTR RTS is not used 4 TxD 5 GND 6 NC CTS is not used X9 24 V voltage supply 2 pole Mini Fit ...

Page 205: ...signation 1 Motor 2 NC 3 Clock signal from main motor DCM1 4 Motor 5 VCC 5 V 6 GND X12 Additional motor for Single Reject optional JST pin connector Model PH 1 x 4 pole S4B PH K S 90 Series 7206807137 Son 7206810137 Contact Designation 1 Phase A of SM1 contract pressure of the sliding surface for emptying the Single Reject 2 Phase A of SM1 contract pressure of the sliding surface for emptying the ...

Page 206: ...0 Series A3C40032097 Son A3C40032098 Contact Designation 1 Phase A of SM9 stacker wheel 2 Phase A of SM9 stacker wheel 3 Phase B of SM9 stacker wheel 4 Phase B of SM9 stacker wheel 5 Phase A of SM2 left routing disk 6 Phase A of SM2 left routing disk 7 Phase B of SM2 left routing disk 8 Phase B of SM2 left routing disk 9 Phase A of SM3 right routing disk 10 Phase A of SM3 right routing disk 11 Pha...

Page 207: ...Address bit 1 at High 8 Address bit 0 at Low Connector on the right side of the controller X16 Hall sensors on the stacker JST pin connector Model PHD 2 x 6 pole S12B PHDSS 90 Series A3C40015986 Son A3C40015984 Contact Designation 1 VCC 5V 2 VCC 5V 3 Switched input from HS1 sensor for clamp home position 4 Switched input from HS2 sensor for Reject Retract initial position 5 GND 6 GND 7 VCC 5V 8 VC...

Page 208: ... Switched input from DPS15 sensor for Single Reject switch position 5 GND 6 GND 7 VCC 5V 8 VCC 5V 9 Switched input from DPS7 sensor for Single Reject sliding surface home position 10 Switched input from DPS16 Reserve 11 GND 12 GND 13 Power supply for phototransistor from PS2 empty compartment monitor with Single Reject VCC 14 Measuring input for phototransistor from PS2 empty compartment monitor w...

Page 209: ...ND 6 GND 7 VCC 5V 8 VCC 5V 9 Switched input from DPS2 sensor for stacker wheel position 10 Switched input from DPS4 sensor for Retract box 11 GND 12 GND 13 VCC 5V 14 VCC 5V 15 Switched input from DPS1 Reserve 16 Switched input from DPS17 sensor for tower inserted 17 GND 18 GND 19 Power supply for phototransistor from PS1 stacker wheel input VCC 20 Measuring input for phototransistor from PS1 stack...

Page 210: ...5V 3 Switched input from DPS6 inquiry of the positions of the right routing disk 4 Switched input from DPS9 inquiry of the positions of the right routing disk 5 GND 6 GND 7 VCC 5V 8 VCC 5V 9 Switched input from DPS13 switch S1 reports Reject Retract cassette inserted 10 NC 11 GND 12 GND 13 VCC 5V for phototransistor from PS18 input monitoring in front of the Reject cassette VCC 14 Measuring input ...

Page 211: ... bottom side of the controller X19 I2C interface for EEPROM on the housing ZIF connector 8 pole 1 00 mm Molex Series 52043 90 Bottom Contact Series A3C40030173 Contact Designation 1 VCC 5 V 2 GND 3 WC Write Control 4 I2C Clock 5 I2C Data 6 Address bit 2 at High 7 Address bit 1 at Low 8 Address bit 0 at Low ...

Page 212: ...or magnet 1 8 Extractor magnet 2 9 Actuators release circuit logic level Enable_Actors 10 Stepping motor direction 11 Stepper motor Clock 12 Select stepper motor 1 13 Select stepper motor 2 14 VCC 5V 15 GND 16 I C Clock 17 I C Data 18 Multiplexer Select 0 19 Multiplexer Select 1 20 Multiplexer Out 0 photosensors Hopper 1 21 Multiplexer Out 0 photosensors Hopper 2 22 VCC 5V 23 GND 24 LED Driver XLA...

Page 213: ...xtractor magnet 3 8 Extractor magnet 4 9 Actuators release circuit logic level Enable_Actors 10 Stepping motor direction 11 Stepper motor Clock 12 Select stepper motor 3 13 Select stepper motor 4 14 VCC 5V 15 GND 16 I C Clock 17 I C Data 18 Multiplexer Select 0 19 Multiplexer Select 1 20 Multiplexer Out 0 photosensors Hopper 3 21 Multiplexer Out 0 photosensors Hopper 4 22 VCC 5V 23 GND 24 LED Driv...

Page 214: ... 6 7 Extractor magnet 5 8 Extractor magnet 6 9 Actuators release circuit logic level Enable_Actors 10 Stepping motor direction 11 Stepper motor Clock 12 Select stepper motor 5 13 Select stepper motor 6 14 VCC 5V 15 GND 16 I C Clock 17 I C Data 18 Multiplexer Select 0 19 Multiplexer Select 1 20 Multiplexer Out 0 photosensors Hopper 5 21 Multiplexer Out 0 photosensors Hopper 6 22 VCC 5V 23 GND 24 LE...

Page 215: ... 5 I C Data 6 I C Interrupt 7 Actuator switch off logic level Disable_Actors 8 5V switched for Cassette 1 9 GND 10 Module_Select for Cassette 1 11 VCC 5V 12 GND 13 DPS hopper 1 14 Safe door switch 15 Safe locking mechanism 16 GND 17 24V switched for Cassette 2 18 Cassette 2 contacted 19 I C Clock 20 I C Data 21 I C Interrupt 22 Actuator switch off logic level Disable_Actors 23 5V switched for Cass...

Page 216: ... 7 Actuator switch off logic level Disable_Actors 8 5V switched for Cassette 3 9 GND 10 Module_Select for Cassette 3 11 VCC 5V 12 GND 13 DPS hopper 3 14 Safe door switch 15 Safe locking mechanism 16 GND 17 24V switched for Cassette 4 18 Cassette 4 contacted 19 I C Clock 20 I C Data 21 I C Interrupt 22 Actuator switch off logic level Disable_Actors 23 5V switched for Cassette 4 24 GND 25 Module_Sel...

Page 217: ...uator switch off logic level Disable_Actors 8 5V switched for Cassette 5 9 GND 10 Module_Select for Cassette 5 11 VCC 5V 12 GND 13 DPS hopper 5 14 Safe door switch 15 Safe locking mechanism 16 GND 17 24V switched for Cassette 6 18 Cassette 6 contacted 19 I C Clock 20 I C Data 21 I C Interrupt 22 Actuator switch off logic level Disable_Actors 23 5V switched for Cassette 6 24 GND 25 Module_Select fo...

Page 218: ...Pin assignments Appendix 7 36 Cash Media Dispenser Version 5 Service Manual 01750214538 A ...

Page 219: ... unit with DDU 2 87 CMD V5 controller 2 66 Component control 2 73 Components 2 65 Connector arrangement CMD V5 controller 2 70 Controller 2 66 CrypTA 1 12 D D S 1 13 DDU 2 72 Description of the components 2 65 Device description 1 7 Device Overview 2 1 Dispensing unit 2 83 E EEPROM 2 7 2 8 2 8 2 90 H HW Inventory 1 9 I Initial start up 2 93 M Maintenance and service 6 1 Maintenance materials 6 6 M...

Page 220: ...al Installation of components Stacker 5 4 Removal Installation of Components Controller of the dispensing unit 5 9 S Sensors 3 1 Shutter 2 80 Shutter Anti Cash Trapping 2 81 Single reject CMD V5 index 3 10 Stacker 2 76 Start up 2 93 Structure of the manual 1 5 T Technical data 7 1 Troubleshooting 4 1 Trusted computing Safe channel 1 13 V VBK shutter 2 82 ...

Page 221: ...01750214538 A Cash Media Dispenser Version 5 Service Manual Notes ...

Page 222: ...Published by WINCOR NIXDORF International GmbH D 33094 Paderborn Order No 01750214538 A 2 GB ...

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