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OPM-145/D

PREPARING THE UNIT

START-UP CHECK LIST

A Start-Up Completion & Warranty Validation Form was 

sent along with this manual. This must be completed and 

returned to WINCO Inc. within 180 days of the factory 

invoice date. 

If this form is not returned, the Warranty may be voided.

UNPACKING

1. As you receive your unit, it is critical to check it for any 

  damage. If any damage is noted, it is always easiest to 

  refuse the shipment and let WINCO take care of the 

  freight claim. If you sign for the unit, the transfer of the 

  ownership requires that you file the freight claim

2. Before proceeding with the preparations of your new 

  generator for operation, take a couple of minutes to 

  ensure the unit you have received is the correct model 

  and review the specification pages in this manual to 

  ensure that this unit meets your job requirements.

CAUTION: EQUIPMENT DAMAGE:

These units are shipped with oil and a 50/50 mix of 

coolant. Be sure to check all fluid levels before operating. 

See engine manufacturer’s instruction manual for 

recommended oil requirements before initial starting.

Once generator set is on-site:

1. Carefully remove the crate.

2. After inspecting the engine-generator for external, 

  physical damage, locate and check the following items 

  packed with the unit:

    a. Installation and Operator’s Manual.

    b. Engine manufacturer’s instruction manual.

 

c. Start-up and warranty validation form.

 

d. Battery hold-down brackets & hardware.

    e. Unit components or accessory items shipped loose 

 

  for on-site installation.

    f. Optional accessories.

3. Remove main frame hold-down bolts.

4. Unit can now be lifted from shipping rails.

LIFTING THE GENERATOR SET

NOTICE: PERSONAL INJURY:

To prevent injury to persons or equipment, observe the 

following guidelines when lifting the generator:

Due to the different designs, configurations, options, 

weights, site conditions, and available material handling 

equipment, specific lifting instructions are not provided for 

each individual generator set model. General guidelines 

provided are applicable to the entire generator line. It 

is the responsibility of the installing party to follow the 

lifting equipment’s operator’s manual to prevent injury to 

personnel and damage to the generator. 

Smaller generator sets may not require use of overhead 

lifting equipment and may be placed on the pad with basic 

material handling equipment, i.e. a forklift. Always use 

forklifts of a proper rating and with long enough forks to 

move the generator. As the distance from the forklift mast 

increases the lifting capacity for the forklift decreases. When 

lifting from the side the forks should extend the entire width 

of the unit to the opposite side frame rail. 

CAUTION:

Do not attempt to lift the generator set by the means of 

the lifting eyes on the engine or generator end. These 

lifting points are only for the use during the manufacturing 

process and are designed for lifting of the individual 

generator set components and not the complete unit.

WARNING:

NEVER attempt to lift the fuel tank filled with fuel. Sloshing 

of the fuel can cause a shift in the balance of the fuel 

tank, making for a DANGEROUS, unbalanced lifting load. 

If the generator was shipped on the fuel tank, use the 

lifting points located on the fuel tank to move the entire 

generator set into place. DO NOT PLACE FUEL IN THE 

TANK PRIOR TO LIFTING.

Summary of Contents for DR12I4-03

Page 1: ...ed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Page 2: ...R CHANGING AIR FILTER DRAINING WATER SEPARATOR CLEANING WATER SEPARATOR ADJUSTING THE GOVERNOR STORAGE RETURNING ENGINE TO SERVICE MAINTENANCE SCHEDULE TROUBLE SHOOTING TABLES 23 WIRING SIZE TABLE 24...

Page 3: ...e explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a...

Page 4: ...16 Hertz 60 60 60 60 ENGINE Model ISUZU 3CE1 Starting System 12 Volt Fuel ASTM D 975 1D OR 2D Oil Type See Lubrication section in this manual Oil Capacity 7 Quarts Cooling System 50 50 mix See engine...

Page 5: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Page 6: ...olts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET NOTICE PERSONAL INJURY To prevent injury to persons or equipment observe the following guidelines when lifting the generator...

Page 7: ...to a solid base The engine generator is mounted on channels which are attached with special shock mounts to the main frame This allows the engine generator free movement without affecting the base or...

Page 8: ...potential for contact with people is controlled Exhaust can enter buildings through windows ventilation systems and other openings if proper precautions are not followed The exhaust must be isolated...

Page 9: ...Remove watches rings and other metal objects 2 Use tools with insulated handles 3 Check both the battery cable ends and the battery posts to be sure they are free of corrosion 4 Always connect the bat...

Page 10: ...recharge the battery before attempting to start the unit Boost jump starting this unit improperly will result in PERMANENT DAMAGE TO THE ENGINE CONTROL MODULE ECM BATTERY CHARGER BLOCK HEATER BATTERY...

Page 11: ...to 200 in lbs D 120V GFCI CIRCUIT TERMINAL BLOCK These terminals are rated for 20 Amps and will handle wire sizes 4 AWG to 18AWG They should be torqued to 16 in lbs This circuit must be fed from a fus...

Page 12: ...5 The ports are wired onto the back of the DSE7310 In order to finalize communication the program will need to be adjusted using the free DSE configuration software to enable the commutation Contact W...

Page 13: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Page 14: ...il and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life WINCO reco...

Page 15: ...The small LED light next to it should come on Note There is no start delay in this mode of operation 2 Press and release the green START ENGINE button The DSE 7310 will send two signals to the engine...

Page 16: ...start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the standby mode unless servicing...

Page 17: ...be changed VOLTS To adjust generator output voltage Clockwise to increase voltage STABILITY To prevent voltage hunting Clockwise to increase the dampening effect UFRO Under Frequency Roll Off Termina...

Page 18: ...als on lubricant and filter changes may need to be shortened An oil quality testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust...

Page 19: ...drained close the valve 5 Top off through the filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does...

Page 20: ...aminants Then reinstall and tighten the drain plug or close the drain valve in the radiator Reinstall and tighten the engine block drain plug 5 Fill radiator and engine with engine coolant CLEANING RA...

Page 21: ...4 Replace the element with a new one if the element is damaged excessively dirty or oily 5 Clean inside of the air cleaner cover 6 Reinstall the element into the air cleaner case 4 Note If there is a...

Page 22: ...e leaving the fuel system shut off so the engine will not start for 15 seconds Then pause for 30 seconds Repeat the procedure until you have cranked the engine for a total of one minute This will circ...

Page 23: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Page 24: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Page 25: ...725 127 620 02 6 20 48 3 7 8 9 2 35 6685 1 22 17 7 03 5 785 6 7 6 6 1 5 81 76 3 785 8 1 2 22 17 021 725 1 785 6 5 237 21 27 1 8 62 12 7 1250 26 9 9 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 7 2 5 3 83 7...

Page 26: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Page 27: ...27 OPM 145 D THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Page 28: ...d liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer...

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