background image

11

OPM-145/D

AC WIRING

WARNING

Make sure the generator is disconnected from the battery 

to prevent accidental starting. 

WARNING

Wiring and connections to unit should be performed by 

a competent technician. Improper installation could result 

in electrocution, which could cause equipment damage, 

serious injury or death. 

A. NEUTRAL LUGS:

These lugs are isolated from ground and provided for you 

to connect your neutral wire from the transfer switch to the 

generator.

The 100 Amp terminal block lugs will handle wire sizes #4 

to 300 MCM and should be torqued to 75in. lbs. 

B. GENERATOR CIRCUIT BREAKER:

This circuit breaker provides overload protection for the 

generator. Your power feeds from the transfer switch 

will connect the bottom lugs on the circuit breaker. The 

generator power feeds have already been wired into the 

upper lugs.

Please refer to the circuit breaker installed on your unit for 

breaker lug capacities and proper toque specifications.  

Refer to Wire Sizing Table for guidance on wire sizing 

based on both wire type and amperage. For additional 

information on wire sizes, refer to table 310-16 of the 

National Electrical Code ANSI/NFPA 70.

C. GROUND LUG:

These ground lugs are bonded to ground and are provided 

for you to connect your ground wire from the transfer 

switch to the lugs and will accommodate #10 AWG to 2/0 

AWG and should be torqued to 200 in. lbs.

D: 120V GFCI CIRCUIT TERMINAL BLOCK:

These terminals are rated for 20 Amps and will handle 

wire sizes #4 AWG to 18AWG. They should be torqued 

to 16 in. lbs. This circuit must be fed from a fused circuit in 

the distribution panel and it provides power for the block 

heater and the battery charger.

E: 120V/20 AMP DUPLEX RECEPTACLE:

This convenience receptacle is used to power both battery 

charger and block heater. This circuit must be fed from a 

GFCI fused circuit in the distribution panel.

A

C

F

B

E

D

F: NEUTRAL TO GROUND LEAD LUG:

This lug is provided on the neutral terminal block to allow 

you to run a neutral to ground lead if you are using the 

generator in a stand alone application. This would be an 

application where there is not a distribution panel and 

no other ground to neutral bond in the wiring system. If 

a grounding wire is attached here, remove the floating 

neutral label in the panel. This will not be used when you 

are wiring a generator and transfer switch into an existing 

power system.

WARNING:

A mainline circuit breaker has been provided inside the 

generator housing. During all wiring installations, make 

sure the breaker is in the OFF position and the generator 

operating switch is in the OFF position.

WARNING: EQUIPMENT DAMAGE:

When installing a three-phase 240 Volt system, be sure 

you know which lead is the high voltage “wild” leg (208 

Volt line to neutral). The generator normally carries the 

high voltage on the G2 lead.

All wires should be installed in rigid or flexible conduit 

(knockouts are provided in the control box).

Summary of Contents for DR12I4-03

Page 1: ...ed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Page 2: ...R CHANGING AIR FILTER DRAINING WATER SEPARATOR CLEANING WATER SEPARATOR ADJUSTING THE GOVERNOR STORAGE RETURNING ENGINE TO SERVICE MAINTENANCE SCHEDULE TROUBLE SHOOTING TABLES 23 WIRING SIZE TABLE 24...

Page 3: ...e explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a...

Page 4: ...16 Hertz 60 60 60 60 ENGINE Model ISUZU 3CE1 Starting System 12 Volt Fuel ASTM D 975 1D OR 2D Oil Type See Lubrication section in this manual Oil Capacity 7 Quarts Cooling System 50 50 mix See engine...

Page 5: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Page 6: ...olts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET NOTICE PERSONAL INJURY To prevent injury to persons or equipment observe the following guidelines when lifting the generator...

Page 7: ...to a solid base The engine generator is mounted on channels which are attached with special shock mounts to the main frame This allows the engine generator free movement without affecting the base or...

Page 8: ...potential for contact with people is controlled Exhaust can enter buildings through windows ventilation systems and other openings if proper precautions are not followed The exhaust must be isolated...

Page 9: ...Remove watches rings and other metal objects 2 Use tools with insulated handles 3 Check both the battery cable ends and the battery posts to be sure they are free of corrosion 4 Always connect the bat...

Page 10: ...recharge the battery before attempting to start the unit Boost jump starting this unit improperly will result in PERMANENT DAMAGE TO THE ENGINE CONTROL MODULE ECM BATTERY CHARGER BLOCK HEATER BATTERY...

Page 11: ...to 200 in lbs D 120V GFCI CIRCUIT TERMINAL BLOCK These terminals are rated for 20 Amps and will handle wire sizes 4 AWG to 18AWG They should be torqued to 16 in lbs This circuit must be fed from a fus...

Page 12: ...5 The ports are wired onto the back of the DSE7310 In order to finalize communication the program will need to be adjusted using the free DSE configuration software to enable the commutation Contact W...

Page 13: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Page 14: ...il and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life WINCO reco...

Page 15: ...The small LED light next to it should come on Note There is no start delay in this mode of operation 2 Press and release the green START ENGINE button The DSE 7310 will send two signals to the engine...

Page 16: ...start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the standby mode unless servicing...

Page 17: ...be changed VOLTS To adjust generator output voltage Clockwise to increase voltage STABILITY To prevent voltage hunting Clockwise to increase the dampening effect UFRO Under Frequency Roll Off Termina...

Page 18: ...als on lubricant and filter changes may need to be shortened An oil quality testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust...

Page 19: ...drained close the valve 5 Top off through the filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does...

Page 20: ...aminants Then reinstall and tighten the drain plug or close the drain valve in the radiator Reinstall and tighten the engine block drain plug 5 Fill radiator and engine with engine coolant CLEANING RA...

Page 21: ...4 Replace the element with a new one if the element is damaged excessively dirty or oily 5 Clean inside of the air cleaner cover 6 Reinstall the element into the air cleaner case 4 Note If there is a...

Page 22: ...e leaving the fuel system shut off so the engine will not start for 15 seconds Then pause for 30 seconds Repeat the procedure until you have cranked the engine for a total of one minute This will circ...

Page 23: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Page 24: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Page 25: ...725 127 620 02 6 20 48 3 7 8 9 2 35 6685 1 22 17 7 03 5 785 6 7 6 6 1 5 81 76 3 785 8 1 2 22 17 021 725 1 785 6 5 237 21 27 1 8 62 12 7 1250 26 9 9 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 7 2 5 3 83 7...

Page 26: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Page 27: ...27 OPM 145 D THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Page 28: ...d liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer...

Reviews: