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10

OPM-145/D

WARNING: FIRE HAZARD:

All wiring must be done by a licensed electrician, and must 

conform to the National Electrical Code and comply with 

all the local codes and regulations. Check with the local 

authorities before proceeding.

INSTALLATION NOTES:

Because of many different types of service, feeder and 

distribution equipment, no specific wiring instructions 

can be provided. It is recommended that only copper 

wire be used. In all cases it is essential that while the load 

is connected to the generator, there can be absolutely 

no feedback from the generator to the power line or the 

power line to the generator. When properly installed, the 

normal ATS Control and safety system will eliminate all 

paths and feedback. 

To wire the automatic transfer switch into existing wiring, 

first determine which circuits will be on the emergency 

load circuit. If the entire load is transferred, the transfer 

switch can be wired directly after the meter and the service 

entrance, providing the service entrance ampere rating is 

within the transfer switch’s rated capability.

If only specific circuits are to be powered under emergency 

power failure conditions, an additional distribution panel 

designated “emergency distribution panel” must be 

installed. 

All selected emergency circuits are removed from main 

distribution panels and installed in the emergency 

distribution panel. The ATS is then installed between 

the main panel and the emergency distribution panel. 

Suggested circuits: freezer, refrigerator, furnace, emergency 

lights, sump pump, emergency outlet circuits, etc. Total 

running load must not exceed generator rating.

All connections must be clean and tight. Check the 

electrolyte in the battery periodically to be sure it is 

above the plates. Never allow the battery to remain in a 

discharged condition.

CAUTION: EQUIPMENT DAMAGE

Never attempt to jump start this engine. If the battery 

should accidentally become discharged, disconnect the 

battery cables and recharge the battery before attempting 

to start the unit. Boost/jump starting this unit improperly 

will result in PERMANENT DAMAGE TO THE ENGINE 

CONTROL MODULE (ECM).

BATTERY CHARGER 
& BLOCK HEATER

BATTERY CHARGER

A three-stage, on-board marine battery charger is provided 

standard on this unit. The charger is a 5 amp dual use 

maintainer and charger designed to keep your batteries 

fully charged by maintaining them automatically. Make 

sure all DC battery connections are tight and clean. Follow 

battery manufacturer’s recommendations. This charger is 

mounted under the customer connection on the control 

side of the generator. The charger will need to be plugged 

to a customer’s power source, using a customer supplied 

heavy duty, UL approved extension cord. The receptacle is 

to be powered by a GFCI circuit and installed in accordance 

to the US National Electric Code. It is suggested that this 

circuit be fused to 20 Amps. 

Low/Charge Mode: 

The illuminated blue power LED and red low/charging LED. 

This indicates the Low/Charge mode is in process. When 

completed the RED Low/Charge LED will turn off.

Auto Maintain Mode: 

The illuminated Green auto maintain LED. This indicates 

your 12 volt battery is fully charged. During short or long 

term storage periods, Auto Maintain (Energy Saver) mode 

will monitor and auto maintain a battery only when needed 

to maintain a full state of charge. This feature significantly 

reduces AC Power consumption, lowers operating costs 

and maximizes reserve power performance.

BLOCK HEATER

The block heater on this unit is a 1000 watt heater and 

can use the same 20 Amp GFCI fused circuit. This circuit 

will terminate on the 120 Volt terminal block mount in the 

customer connection cabinet. The engine block heater 

installed on this unit should also be plugged into this 

receptacle. The block heater is thermostatically controlled 

when plugged in will maintain the engine coolant 

temperature between 100 and 120 degrees F.

TRANSFER SWITCH

NOTICE:

For full service switching of the entire load, the ATS must 

be ‘SE’ (Service Entrance) rated or must have a properly 

rated fusible disconnect installed before the ATS to protect 

the contacts.

Summary of Contents for DR12I4-03

Page 1: ...ed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Page 2: ...R CHANGING AIR FILTER DRAINING WATER SEPARATOR CLEANING WATER SEPARATOR ADJUSTING THE GOVERNOR STORAGE RETURNING ENGINE TO SERVICE MAINTENANCE SCHEDULE TROUBLE SHOOTING TABLES 23 WIRING SIZE TABLE 24...

Page 3: ...e explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a...

Page 4: ...16 Hertz 60 60 60 60 ENGINE Model ISUZU 3CE1 Starting System 12 Volt Fuel ASTM D 975 1D OR 2D Oil Type See Lubrication section in this manual Oil Capacity 7 Quarts Cooling System 50 50 mix See engine...

Page 5: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Page 6: ...olts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET NOTICE PERSONAL INJURY To prevent injury to persons or equipment observe the following guidelines when lifting the generator...

Page 7: ...to a solid base The engine generator is mounted on channels which are attached with special shock mounts to the main frame This allows the engine generator free movement without affecting the base or...

Page 8: ...potential for contact with people is controlled Exhaust can enter buildings through windows ventilation systems and other openings if proper precautions are not followed The exhaust must be isolated...

Page 9: ...Remove watches rings and other metal objects 2 Use tools with insulated handles 3 Check both the battery cable ends and the battery posts to be sure they are free of corrosion 4 Always connect the bat...

Page 10: ...recharge the battery before attempting to start the unit Boost jump starting this unit improperly will result in PERMANENT DAMAGE TO THE ENGINE CONTROL MODULE ECM BATTERY CHARGER BLOCK HEATER BATTERY...

Page 11: ...to 200 in lbs D 120V GFCI CIRCUIT TERMINAL BLOCK These terminals are rated for 20 Amps and will handle wire sizes 4 AWG to 18AWG They should be torqued to 16 in lbs This circuit must be fed from a fus...

Page 12: ...5 The ports are wired onto the back of the DSE7310 In order to finalize communication the program will need to be adjusted using the free DSE configuration software to enable the commutation Contact W...

Page 13: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Page 14: ...il and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life WINCO reco...

Page 15: ...The small LED light next to it should come on Note There is no start delay in this mode of operation 2 Press and release the green START ENGINE button The DSE 7310 will send two signals to the engine...

Page 16: ...start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the standby mode unless servicing...

Page 17: ...be changed VOLTS To adjust generator output voltage Clockwise to increase voltage STABILITY To prevent voltage hunting Clockwise to increase the dampening effect UFRO Under Frequency Roll Off Termina...

Page 18: ...als on lubricant and filter changes may need to be shortened An oil quality testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust...

Page 19: ...drained close the valve 5 Top off through the filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does...

Page 20: ...aminants Then reinstall and tighten the drain plug or close the drain valve in the radiator Reinstall and tighten the engine block drain plug 5 Fill radiator and engine with engine coolant CLEANING RA...

Page 21: ...4 Replace the element with a new one if the element is damaged excessively dirty or oily 5 Clean inside of the air cleaner cover 6 Reinstall the element into the air cleaner case 4 Note If there is a...

Page 22: ...e leaving the fuel system shut off so the engine will not start for 15 seconds Then pause for 30 seconds Repeat the procedure until you have cranked the engine for a total of one minute This will circ...

Page 23: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Page 24: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Page 25: ...725 127 620 02 6 20 48 3 7 8 9 2 35 6685 1 22 17 7 03 5 785 6 7 6 6 1 5 81 76 3 785 8 1 2 22 17 021 725 1 785 6 5 237 21 27 1 8 62 12 7 1250 26 9 9 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 7 2 5 3 83 7...

Page 26: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Page 27: ...27 OPM 145 D THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Page 28: ...d liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer...

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