9
OPM-109
REV B
LIFTING THE GENERATOR SET
NOTICE: PERSONAL INJURY:
To prevent injury to persons or equipment, observe the following
guidelines when lifting the generator:
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instructions are not provided for each individual generator set model.
General guidelines provided are applicable to the entire generator
line. It is the responsibility of the installing party to follow the lifting
equipment’s operator’s manual to prevent injury to personnel and
damage to the generator. Smaller generator sets may not require use
of overhead lifting equipment and may be placed on the pad with basic
material handling equipment, i.e. a forklift.
CAUTION:
Do not attempt to lift the generator set by the means of the lifting eyes
on the engine or generator end. These lifting points are only for the use
during the manufacturing process and are designed for lifting of the
individual generator set components.
WARNING:
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fuel can cause a shift in the balance of the fuel tank, making for a
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the fuel tank, use the lifting points located on the fuel tank to move the
entire generator set into place. DO NOT PLACE FUEL IN THE TANK
PRIOR TO LIFTING.
INSTALLATION
WARNING: PERSONAL INJURY:
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GENERAL INFORMATION
This engine-generator set is generally supplied as weather enclosed
packages for quick installation on an outdoor concrete pad. They are
also available as open skid mounted units for indoor installation in
a building or protective enclosure, properly ventilated, supplied by
the installer. The factory weather enclosures are acoustical housing
intended for outdoor installation only. Factory weather enclosed units
are not intended to be used indoors and no support is available to
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All versions must be bolted to a solid base for proper operation. A
properly designed concrete pad is necessary for stationary operation.
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the gen-set. The installation must comply with all national, state, and
local codes.
Before beginning the installation process, recheck the voltage, phase,
and amperage rating of the generator set. Be certain it can handle the
intended load and are compatible with the intended loads. Plans for
installation should be prepared with proper attention to mechanical and
electrical engineering detail to assure a satisfactory system installation.
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your installation plans.
NOTICE:
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ENGINE GENERATOR SET MOUNTING
The unit’s main frame must be bolted solidly to a solid base. The
engine-generator is mounted on channels which are attached with
special shock mounts to the main frame. This allows the engine-
generator free movement without affecting the base or surrounding
equipment.
WARNING: EQUIPMENT DAMAGE:
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Over time, the wood will deteriorate and the unit mountings will come
loose. These units must be mounted to a steel or concrete base.
The unit should be mounted to allow ample working room around it.
A general rule to follow is to allow 24 inches or more of clearance
for maintenance. Follow local codes for clearance from combustible
surfaces.
INSTALLING THE FUEL LINE
WARNING: FIRE DANGER:
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The fuel supply should be as close to the engine as possible. This will
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diesel fuel supply should be no more than 3 feet below the fuel inlet on
the pump. If your fuel supply is lower than three feet you may have to
install an additional lift pump to bring the fuel up to the mechanical fuel
pump on the engine.
The information in this manual is offered to assist you in providing the
proper fuel for your engine. However, this information is only provided
to inform you of the engine’s requirements and assist in making you
aware of the decisions you must make. In no case should the instruc-
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marshal or fuel supplier.
Engine generator sets are properly adjusted before they leave the fac-
tory. Connecting a fuel supply with adequate supply volume is critical to
reliable operation. Diesel units with optional base mounted fuel tanks
are pre-plumbed to the mechanical fuel pump on the engine.