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9

OPM-109

REV B

LIFTING THE GENERATOR SET

NOTICE: PERSONAL INJURY:
To prevent injury to persons or equipment, observe the following 
guidelines when lifting the generator:

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instructions are not provided for each individual generator set model. 
General guidelines provided are applicable to the entire generator 
line. It is the responsibility of the installing party to follow the lifting 
equipment’s operator’s manual to prevent injury to personnel and 
damage to the generator. Smaller generator sets may not require use 
of overhead lifting equipment and may be placed on the pad with basic 
material handling equipment, i.e. a forklift.

CAUTION:
Do not attempt to lift the generator set by the means of the lifting eyes 
on the engine or generator end. These lifting points are only for the use 
during the manufacturing process and are designed for lifting of the 
individual generator set components.

WARNING: 

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fuel can cause a shift in the balance of the fuel tank, making for a 

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the fuel tank, use the lifting points located on the fuel tank to move the 
entire generator set into place. DO NOT PLACE FUEL IN THE TANK 
PRIOR TO LIFTING.

INSTALLATION

WARNING: PERSONAL INJURY:

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GENERAL INFORMATION

This engine-generator set is generally supplied as weather enclosed 
packages for quick installation on an outdoor concrete pad. They are 
also available as open skid mounted units for indoor installation in 
a building or protective enclosure, properly ventilated, supplied by 
the installer. The factory weather enclosures are acoustical housing 
intended for outdoor installation only. Factory weather enclosed units 
are not intended to be used indoors and no support is available to 

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All versions must be bolted to a solid base for proper operation. A 
properly designed concrete pad is necessary for stationary operation. 

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the gen-set. The installation must comply with all national, state, and 
local codes.

Before beginning the installation process, recheck the voltage, phase, 
and amperage rating of the generator set. Be certain it can handle the 
intended load and are compatible with the intended loads. Plans for 
installation should be prepared with proper attention to mechanical and 
electrical engineering detail to assure a satisfactory system installation. 

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your installation plans.

NOTICE:

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ENGINE GENERATOR SET MOUNTING

The unit’s main frame must be bolted solidly to a solid base. The 
engine-generator is mounted on channels which are attached with 
special shock mounts to the main frame. This allows the engine-
generator free movement without affecting the base or surrounding 
equipment.

WARNING: EQUIPMENT DAMAGE:

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Over time, the wood will deteriorate and the unit mountings will come 
loose. These units must be mounted to a steel or concrete base.

The unit should be mounted to allow ample working room around it. 
A general rule to follow is to allow 24 inches or more of clearance 
for maintenance. Follow local codes for clearance from combustible 
surfaces.

INSTALLING THE FUEL LINE

WARNING: FIRE DANGER:

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The fuel supply should be as close to the engine as possible. This will 

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diesel fuel supply should be no more than 3 feet below the fuel inlet on 
the pump. If your fuel supply is lower than three feet you may have to 
install an additional lift pump to bring the fuel up to the mechanical fuel 
pump on the engine.

The information in this manual is offered to assist you in providing the 
proper fuel for your engine. However, this information is only provided 
to inform you of the engine’s requirements and assist in making you 
aware of the decisions you must make. In no case should the instruc-

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marshal or fuel supplier.

Engine generator sets are properly adjusted before they leave the fac-
tory. Connecting a fuel supply with adequate supply volume is critical to 
reliable operation. Diesel units with optional base mounted fuel tanks 
are pre-plumbed to the mechanical fuel pump on the engine. 

Summary of Contents for DR100F4

Page 1: ...INC 225 S CORDOVA AVE LE CENTER MN 56057 SERVICE DEPT 507 357 6831 SALES DEPT 507 357 6821 www wincogen com INSTALLATION AND OPERATORS DR20I4 DR130F4 GENERATORS MANUAL DSE 7310 MKII ELECTRIC START DR...

Page 2: ...followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the generator USING THIS MANUAL Congratulations on your c...

Page 3: ...al word is to be limited to the most extreme situations WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicat...

Page 4: ...975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 8 Quarts Cooling System 50 50 mix DR30I4 Generator Wattage 29 000 30 000 30 000 30 000 Volts 120 240 120 208 120 240 27...

Page 5: ...r 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 13 5 Quarts Cooling System 50 50 mix DR65F4 Generator Wattage 62 000 62 000 62 000 62 000 Volts 120 240 120 208 120 240 277 480 P...

Page 6: ...2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 13 5 Quarts Cooling System 50 50 mix DR100F4 Generator Wattage 100 000 105 000 105 000 115 000 Volts 120 240 120 208 120 240 277 4...

Page 7: ...JRYHUQRU 7KH JHQHUDWRU LV D VLQJOH EHDULQJ GLUHFW GULYH URWDWLQJ HOG GHVLJQ 7KH JHQHUDWRU LV FRQQHFWHG WR WKH HQJLQH ZKHHO YLD H LEOH drive disks Generator set is skid mounted with isolation mounts b...

Page 8: ...G DQG EXLOW ZLWK DQ 0 6SHF L H 0 QXPEHU ZKLFK FDQ be found on the WINPOWER data tag When the M Spec is present supplemental inserts will accompany this standard manual providing information about the...

Page 9: ...omply with all national state and local codes Before beginning the installation process recheck the voltage phase and amperage rating of the generator set Be certain it can handle the intended load an...

Page 10: ...and to be very toxic These engine generator sets are all NEGATIVE ground Be very careful not to connect the battery in reverse polarity as this may short circuit the battery charging system on the en...

Page 11: ...done by a licensed electrician and must conform to the National Electrical Code and comply with all the local codes and regulations Check with the local authorities before proceeding INSTALLATION NOT...

Page 12: ...ator in a stand alone application This would be an application where there is not a distribution panel and no other ground to neutral bond in the wiring V VWHP I D JURXQGLQJ ZLUH LV DWWDFKHG KHUH UHPR...

Page 13: ...LAYOUT STOP RESET This button places the module into its Stop Reset mode This will clear any alarm conditions for which the triggering FULWHULD KDYH EHHQ UHPRYHG 7KH IXHO VXSSO GH HQHUJL HV DQG WKH en...

Page 14: ...pending on which model you have and a frequency of 59 5 to 60 5 KHUW If you have the proper voltage at the generator the next step is to check the voltage at the generator terminals in the Automatic T...

Page 15: ...Problem Possible Causes Unit will not crank when power fails Digital genset not in AUTO Transfer control switch not in AUTOMATIC position Incorrect wiring between ATS and genset Defective control rel...

Page 16: ...HW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 202 224 251 273 295 334 370 405 418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505...

Page 17: ...1 5 3 27 5 67 57 62 12 2 22 17 8 7 7 21 1 1 51 66 211 725 8 1 0 67 57 5 3 8 3803 7 7 51 725 8 9 6 1 5 2 35 6685 6 1 5 22 17 7 03 6 1 5 3 27 5 67 57 62 12 2 3 8 5 1 725 2 3 8 6 2 22 17 8 7 7 21 1 1 51...

Page 18: ...8 2 2 2 9 4958 552 4 36 9 4958 9 8 2 5 6 9 9 8 2 8 2 2 9 4958 8 2 8 5 6 259 8 2 4583 22 5 6 2 9 2 9 2 9 53 49 4 4 52 9 2 2 2 9 4 9 8 89 2 2 9 4958 2 2 9 4958 36 9 8 89 9 8 77 77 67 57 1 6723 6723 6 5...

Page 19: ...09 REV B THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE WIRING DELTA THREE PHASE DELTA 120 240V SINGLE PHASE AC WIRING 4 LEAD SINGLE PHASE...

Page 20: ...KRXUV ZKLFK HYHU RFFXUV UVW IURP GDWH RI SXUFKDVH Q QR HYHQW LV 1 2 liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some...

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