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14

OPM-109

REV B

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can cause serious personal injury or equipment damage.

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on a low battery or jump starting them will cause damage to the engine 
control module. 

Use the following check list to verify correct installation before starting 
the engine.

 Ƒ

 Engine oil. Fill as required with proper grade/qty.

 Ƒ

 Engine coolant. Fill as required with proper mixture.

 Ƒ

 Unit mounting base properly bolted down.

 Ƒ

 Clearance for service and maintenance on all sides.

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 All fuel line connections tight.

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 Battery connections clean and tight

 Ƒ

 Battery fully charged.

 Ƒ

 All AC and DC wiring installed and properly protected.

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 Compressor oil. Fill as required with proper grade/qty.

After completing the previous checklist, the engine-generator set is 
ready for initial start-up. 

MANUAL MODE

1. Press and release the MANUAL MODE button. The small LED light 
next to it should come on. 
Note: There is no start delay in this mode of operation.

2. Press and release the green START ENGINE button. The DSE 7310 
MKII will send two signals to the engine. The first signal wire #21 will 
engage the fuel solenoid, the second wire, #22, will engage the starter 
on the engine. At this point the DSE 7310 MKII will start the cranking 

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Note:

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first and then the starter and fuel solenoid are engaged.

If the engine fails to start during this cranking period, the starter motor 
is disengaged and goes into a rest mode after which a second attempt 
is made to start the engine. Should this sequence continue through 3 
cranking cycles the start sequence will be stopped and the display will 
show ‘FAILED TO START”. 

3. During manual operation, the load will not normally be applied to the 
generator. But caution must be used, if the line power should fail or be 
turned off the transfer switch during manual operation the load may be 
applied to the generator.

With the engine running smoothly check the no load voltage and 
frequency on the digital display. The voltage should be 208/240/480 AC 
depending on which model you have and a frequency of 59.5 to 60.5 

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If you have the proper voltage at the generator the next step is to 
check the voltage at the generator terminals in the Automatic Transfer 
Switch. The voltage between the G1 and the G3 terminals should be 
the same as it was on the generator front panel. The voltage should 

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be certain of a balanced voltage output and a solid neutral connection. 
The voltage between G1 and G-N should be about 120 volts AC (277 

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On three phase panels the G2 voltage level should also be checked. 

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THE HIGH VOLTAGE “WILD” LEG IS. IT MUST BE IN THE SAME 
LOCATION ON THE LINE SIDE AS IT IS ON THE GENERATOR SIDE. 
(i.e. if it’s on L-3 on the line side it must be on G-3 on the generator 
side. Also on three phase systems make sure that the rotation 
is the same on the generator as it is on your line power. Failure 
to insure proper rotation will cause three phase motors to spin 
backwards possibly damaging them.

NOTICE:
If for any reason during the check out procedure the voltage and 

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correct the trouble before proceeding.

4. Stopping - There are two ways to stop the unit when it is in the 
manual mode. Pressing the STOP/RESET button will stop the unit 
immediately. Pressing the AUTO mode button will stop the unit but only 
after the cool down timers have timed out and there is no remote start 
signal being sent to the unit.

AUTO MODE

To activate the automatic start mode you will just need to depress the 

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is in automatic mode.

To test the Automatic Transfer Switch, follow the instruction on the 
operator’s manual that came with the transfer switch. If you get a fault 
during the initial start up or prior to start up, it is most likely a false 
warning light. Simply reset the ATS start over.

Once you have completed testing of the ATS, be sure you ALWAYS 
leave the system in the standby mode,unless servicing the unit. For 
standby operation, press the AUTO button on the front of the control. 
The green light should light up next to the AUTO button.

NOTE: For setting the exerciser circuit, for all ATS, see the operator’s 
manual shipped with the ATS. 

Summary of Contents for DR100F4

Page 1: ...INC 225 S CORDOVA AVE LE CENTER MN 56057 SERVICE DEPT 507 357 6831 SALES DEPT 507 357 6821 www wincogen com INSTALLATION AND OPERATORS DR20I4 DR130F4 GENERATORS MANUAL DSE 7310 MKII ELECTRIC START DR...

Page 2: ...followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the generator USING THIS MANUAL Congratulations on your c...

Page 3: ...al word is to be limited to the most extreme situations WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicat...

Page 4: ...975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 8 Quarts Cooling System 50 50 mix DR30I4 Generator Wattage 29 000 30 000 30 000 30 000 Volts 120 240 120 208 120 240 27...

Page 5: ...r 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 13 5 Quarts Cooling System 50 50 mix DR65F4 Generator Wattage 62 000 62 000 62 000 62 000 Volts 120 240 120 208 120 240 277 480 P...

Page 6: ...2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 13 5 Quarts Cooling System 50 50 mix DR100F4 Generator Wattage 100 000 105 000 105 000 115 000 Volts 120 240 120 208 120 240 277 4...

Page 7: ...JRYHUQRU 7KH JHQHUDWRU LV D VLQJOH EHDULQJ GLUHFW GULYH URWDWLQJ HOG GHVLJQ 7KH JHQHUDWRU LV FRQQHFWHG WR WKH HQJLQH ZKHHO YLD H LEOH drive disks Generator set is skid mounted with isolation mounts b...

Page 8: ...G DQG EXLOW ZLWK DQ 0 6SHF L H 0 QXPEHU ZKLFK FDQ be found on the WINPOWER data tag When the M Spec is present supplemental inserts will accompany this standard manual providing information about the...

Page 9: ...omply with all national state and local codes Before beginning the installation process recheck the voltage phase and amperage rating of the generator set Be certain it can handle the intended load an...

Page 10: ...and to be very toxic These engine generator sets are all NEGATIVE ground Be very careful not to connect the battery in reverse polarity as this may short circuit the battery charging system on the en...

Page 11: ...done by a licensed electrician and must conform to the National Electrical Code and comply with all the local codes and regulations Check with the local authorities before proceeding INSTALLATION NOT...

Page 12: ...ator in a stand alone application This would be an application where there is not a distribution panel and no other ground to neutral bond in the wiring V VWHP I D JURXQGLQJ ZLUH LV DWWDFKHG KHUH UHPR...

Page 13: ...LAYOUT STOP RESET This button places the module into its Stop Reset mode This will clear any alarm conditions for which the triggering FULWHULD KDYH EHHQ UHPRYHG 7KH IXHO VXSSO GH HQHUJL HV DQG WKH en...

Page 14: ...pending on which model you have and a frequency of 59 5 to 60 5 KHUW If you have the proper voltage at the generator the next step is to check the voltage at the generator terminals in the Automatic T...

Page 15: ...Problem Possible Causes Unit will not crank when power fails Digital genset not in AUTO Transfer control switch not in AUTOMATIC position Incorrect wiring between ATS and genset Defective control rel...

Page 16: ...HW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 202 224 251 273 295 334 370 405 418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505...

Page 17: ...1 5 3 27 5 67 57 62 12 2 22 17 8 7 7 21 1 1 51 66 211 725 8 1 0 67 57 5 3 8 3803 7 7 51 725 8 9 6 1 5 2 35 6685 6 1 5 22 17 7 03 6 1 5 3 27 5 67 57 62 12 2 3 8 5 1 725 2 3 8 6 2 22 17 8 7 7 21 1 1 51...

Page 18: ...8 2 2 2 9 4958 552 4 36 9 4958 9 8 2 5 6 9 9 8 2 8 2 2 9 4958 8 2 8 5 6 259 8 2 4583 22 5 6 2 9 2 9 2 9 53 49 4 4 52 9 2 2 2 9 4 9 8 89 2 2 9 4958 2 2 9 4958 36 9 8 89 9 8 77 77 67 57 1 6723 6723 6 5...

Page 19: ...09 REV B THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE WIRING DELTA THREE PHASE DELTA 120 240V SINGLE PHASE AC WIRING 4 LEAD SINGLE PHASE...

Page 20: ...KRXUV ZKLFK HYHU RFFXUV UVW IURP GDWH RI SXUFKDVH Q QR HYHQW LV 1 2 liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some...

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